Bending handlebars?
#1
Thread Starter
Member
Joined: Dec 2006
Posts: 40
Likes: 0
Bending handlebars?
I'm trying to get comfortable on my Novara Safari (which has trekking bars) and think it may be beneficial to bend the bar ends 10 degrees or so to take a bit of the bind out of my wrists.
I anticipate two options: either stick the thing in a vise and reef on it or have someone who knows what they're doing heat the bars and make the bend.
Being clueless, I also anticipate two catastrophes: snapping the bar or losing the temper.
So is it feasible to bend bars? If so, what's the best way?
TIA.
I anticipate two options: either stick the thing in a vise and reef on it or have someone who knows what they're doing heat the bars and make the bend.
Being clueless, I also anticipate two catastrophes: snapping the bar or losing the temper.
So is it feasible to bend bars? If so, what's the best way?
TIA.
#2
Senior Member
Joined: Mar 2006
Posts: 387
Likes: 0
-I don't know.-
Now that my disclaimer's out of the way here's what I think will happen: depends on the bar. If it's steel and the bend isn't much (10deg doesn't sound like a lot to me anyway,) You might be able to get away with it.
I sure as hell wouldn't try it with alloy bars.... MAYBE if you do a warm set, but I still doubt it.
Now that my disclaimer's out of the way here's what I think will happen: depends on the bar. If it's steel and the bend isn't much (10deg doesn't sound like a lot to me anyway,) You might be able to get away with it.
I sure as hell wouldn't try it with alloy bars.... MAYBE if you do a warm set, but I still doubt it.
#3
Senior Member


Joined: Sep 2005
Posts: 3,838
Likes: 398
From: Michigan
Bikes: Trek 730 (quad), 720 & 830, Bike Friday NWT, Brompton M36R & M6R, Dahon HAT060 & HT060, ...
I've had bad experiences bending alu tubes of 7/8" diameters, incidentally for use around handlebars, providing more space. I filled a tube with sand blocked with wooden plugs. I succeeded in getting a 7/8" spring for bending. A cold tube would not bend at all with the strength of hands even when employing a substantial leverage. Eventually I resorted to heating the tube in the area intended for bending, put the spring on quickly and bent the tube with hands in leather work gloves. It was messy with bents ending up being somewhat accidental. I needed something around 90 deg and the tube would eventually cave in and/or snap. 10 deg presumably could be done but there is a good chance of messing up a tube too.
Incidentally, why do you want 10 deg? That's quite a lot. With my experience, I'd suggest looking for handlebars that please you. If you were to resort to bending, you should first try it on something else than your intended handlebar.
Incidentally, why do you want 10 deg? That's quite a lot. With my experience, I'd suggest looking for handlebars that please you. If you were to resort to bending, you should first try it on something else than your intended handlebar.
#4
Thread Starter
Member
Joined: Dec 2006
Posts: 40
Likes: 0
Originally Posted by 2_i
Incidentally, why do you want 10 deg? That's quite a lot. With my experience, I'd suggest looking for handlebars that please you.
And it's funny how perspectives vary: 10 degrees doesn't seem like much to me... thanks for your help.
#5
New Orleans

Joined: Jan 2006
Posts: 2,795
Likes: 3
No,you can't.
No, you can't bend aluminum bars to any extent with normal tools.Heat them and they bend, but they sorta cave in and lose their roundness.
I know what you mean about the neutral position of your wrists.I like a position like the position with my hands at my sides.The usual straight bars or just the tiny 5-8 degrees of back bend just isn't enough. Old style bars with a dramatic backwards bend had it right for comfort.
Luck,
Charlie
I know what you mean about the neutral position of your wrists.I like a position like the position with my hands at my sides.The usual straight bars or just the tiny 5-8 degrees of back bend just isn't enough. Old style bars with a dramatic backwards bend had it right for comfort.
Luck,
Charlie
#6
cyclist/gearhead/cycli...
Joined: Oct 2004
Posts: 4,166
Likes: 1
From: DC / Maryland suburbs
Bikes: Homebuilt tourer/commuter, modified-beyond-recognition 1990 Trek 1100, reasonably stock 2002-ish Gary Fisher Hoo Koo E Koo
Originally Posted by TO11MTM
-I don't know.-
Now that my disclaimer's out of the way here's what I think will happen: depends on the bar. If it's steel and the bend isn't much (10deg doesn't sound like a lot to me anyway,) You might be able to get away with it.
I sure as hell wouldn't try it with alloy bars.... MAYBE if you do a warm set, but I still doubt it.
Now that my disclaimer's out of the way here's what I think will happen: depends on the bar. If it's steel and the bend isn't much (10deg doesn't sound like a lot to me anyway,) You might be able to get away with it.
I sure as hell wouldn't try it with alloy bars.... MAYBE if you do a warm set, but I still doubt it.
Having a handlebar snap off would be the most gawdawful thing I can imagine happening while on a bike. The only thing worse would be a broken stem.
#7
Senior Member
Joined: Aug 2005
Posts: 33,657
Likes: 1,119
From: Pittsburgh, PA
Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!
Originally Posted by moxfyre
The only thing worse would be a broken stem.
The stem that broke was a Profile Pursuit that had a very thin, full wrap handle bar clamp. The single 6 mm binder bolt snapped and the clamp was so thin that it "unwrapped" and the the bars came right out of it. I called Profile to report the incident (no, not to threaten a lawsuit) and they replaced the stem with a much stronger H2O at no charge and were very apologetic.
#8
Gemutlichkeit
Joined: Dec 2005
Posts: 2,423
Likes: 1
If what you are looking for is natural wrist pronation, just try a set of inexpensive North Road bars by Wald #8095. They cost about $15. You'll find that you don't need to run your hands all over the place to be comfortable. And don't think they are only for short hops. I use mine on centuries and routine rides from 40 to 80 miles.
https://i12.tinypic.com/2h8bw8z.jpg
https://i12.tinypic.com/2h8bw8z.jpg
#9
Gemutlichkeit
Joined: Dec 2005
Posts: 2,423
Likes: 1
Here's another set on a Trek 520 with barcons and Avid levers.
https://i12.tinypic.com/2vnkga9.jpg
https://i12.tinypic.com/2vnkga9.jpg
#10
cyclist/gearhead/cycli...
Joined: Oct 2004
Posts: 4,166
Likes: 1
From: DC / Maryland suburbs
Bikes: Homebuilt tourer/commuter, modified-beyond-recognition 1990 Trek 1100, reasonably stock 2002-ish Gary Fisher Hoo Koo E Koo
Originally Posted by HillRider
Been there, done that. You are right, it's a dreadful experience. Fortunately mine broke while I was just getting started from a traffic light so I was barely moving but I went down hard anyway. Sobering to think I had come down a winding 35 mph hill just 5 minute before the break.
The stem that broke was a Profile Pursuit that had a very thin, full wrap handle bar clamp. The single 6 mm binder bolt snapped and the clamp was so thin that it "unwrapped" and the the bars came right out of it. I called Profile to report the incident (no, not to threaten a lawsuit) and they replaced the stem with a much stronger H2O at no charge and were very apologetic.
The stem that broke was a Profile Pursuit that had a very thin, full wrap handle bar clamp. The single 6 mm binder bolt snapped and the clamp was so thin that it "unwrapped" and the the bars came right out of it. I called Profile to report the incident (no, not to threaten a lawsuit) and they replaced the stem with a much stronger H2O at no charge and were very apologetic.
#11
Senior Member
Joined: Dec 2005
Posts: 1,383
Likes: 2
From: Boulder, Colorado
Bikes: Cinelli Supercoursa 69, Ritchey Breakaway Cross, Mondonico Diamond Extra 05, Coors Light Greg Lemond (built by Scapin) 88, Scapin MTB, Stumpjumper 83, Specialized Stumpjumper M4, Lemond Poprad 2001
NEVER bend Aluminum...you will be courting disaster. Cheaper to buy another bar...front teeth cost as much as a new highend bike.
#13
Senior Member


Joined: Sep 2005
Posts: 3,838
Likes: 398
From: Michigan
Bikes: Trek 730 (quad), 720 & 830, Bike Friday NWT, Brompton M36R & M6R, Dahon HAT060 & HT060, ...
Maybe someone on the forum can advise whether the recumbent handlebars should fit or not fit an upright bicycle, but these Terracycle handlebars at least let one think about the most suitable angle:
https://www.terracycle.com/Merchant2/...ategory_Code=H
https://www.hostelshoppe.com/cgi-bin/...ory=1133968112
Note that their width is measured between the grips' centers. The width end-to-end, such as 60cm, is relatively normal.
https://www.terracycle.com/Merchant2/...ategory_Code=H
https://www.hostelshoppe.com/cgi-bin/...ory=1133968112
Note that their width is measured between the grips' centers. The width end-to-end, such as 60cm, is relatively normal.
#14
Senior Member


Joined: Sep 2005
Posts: 3,838
Likes: 398
From: Michigan
Bikes: Trek 730 (quad), 720 & 830, Bike Friday NWT, Brompton M36R & M6R, Dahon HAT060 & HT060, ...
P.S. Myself, from the regular MTB 5 deg, I jumped to 35 deg and, then, after a while back down to 25 deg. My 10 deg comment has been indeed from the perspective tweaking rather than a major change.
#15
Senior Member

Joined: Aug 2005
Posts: 799
Likes: 29
From: Minneapolis, MN
Originally Posted by reprobate
I anticipate two options: either stick the thing in a vise and reef on it or have someone who knows what they're doing heat the bars and make the bend.
#16
Full Member

Joined: May 2009
Posts: 484
Likes: 9
By rotating the bar upward you can have a flatter top and then I would bend the drops to around its original angle before the rotation. Will a metal fabrication shop be able to do this properly?
#17
Senior Member
Joined: Aug 2006
Posts: 7,643
Likes: 68
From: Portland OR
Bikes: 61 Bianchi Specialissima 71 Peugeot G50 7? P'geot PX10 74 Raleigh GranSport 75 P'geot UO8 78? Raleigh Team Pro 82 P'geot PSV 86 P'geot PX 91 Bridgestone MB0 92 B'stone XO1 97 Rans VRex 92 Cannondale R1000 94 B'stone MB5 97 Vitus 997
Why not just buy a new drop bar? Probably cheaper, likely safer.
#18
The space coyote lied.



Joined: Sep 2008
Posts: 48,692
Likes: 10,961
From: dusk 'til dawn.
Bikes: everywhere
What about bending the drop about 20 degrees? I would like to turn a 1970s bar into a compact bar.
By rotating the bar upward you can have a flatter top and then I would bend the drops to around its original angle before the rotation. Will a metal fabrication shop be able to do this properly?
By rotating the bar upward you can have a flatter top and then I would bend the drops to around its original angle before the rotation. Will a metal fabrication shop be able to do this properly?
Origin8 Pro Fit ATB Quill Stem - 110 x 31.8mm, Black
#19
Just linking this thread. One of the posts is a link to yet another thread as well. It seems like a pretty comprehensive list of upright bar options.
https://www.bikeforums.net/commuting/...endations.html
I personally find that I have to have my wrists pronated for a comfortable ride, and I can't reach drops without bending my neck too much. Ah, old age. With swept bars, I can make my bikes fit me like a glove, and I can ride indefinitely with no numbness or wrist pain.
Given that a bike is an adaptation of our bodies to the environment, and no two bodies are alike, it helps to consider a variety of options when looking for the best possible fit.
https://www.bikeforums.net/commuting/...endations.html
I personally find that I have to have my wrists pronated for a comfortable ride, and I can't reach drops without bending my neck too much. Ah, old age. With swept bars, I can make my bikes fit me like a glove, and I can ride indefinitely with no numbness or wrist pain.
Given that a bike is an adaptation of our bodies to the environment, and no two bodies are alike, it helps to consider a variety of options when looking for the best possible fit.
#20
Full Member

Joined: May 2009
Posts: 484
Likes: 9
I'd get an Origin8 31.8 quill stem, then get the 31.8 compact bar of your choice.
Origin8 Pro Fit ATB Quill Stem - 110 x 31.8mm, Black
Origin8 Pro Fit ATB Quill Stem - 110 x 31.8mm, Black
#24
Banned
Joined: Jun 2010
Posts: 43,586
Likes: 1,380
From: NW,Oregon Coast
Bikes: 8
Ive un bent non heat treated bars that sagged over time, because they were soft & not heat treated \tempered. [Modolo Speedy]
heat treatment is done after the bending .. then you leave it as is.
go shopping for something else..
heat treatment is done after the bending .. then you leave it as is.
go shopping for something else..








