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26 bar in a 25.4 stem clamp

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Old 11-30-07 | 08:13 AM
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26 bar in a 25.4 stem clamp

On an open-faced threadless stem is this a problem?

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Old 11-30-07 | 08:51 AM
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Heck yeah it's a problem. Don't do it.
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Old 11-30-07 | 09:31 AM
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Originally Posted by DMF
Heck yeah it's a problem. Don't do it.
Would you like to give him a reason?
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Old 11-30-07 | 11:43 AM
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For what it is worth, a quick search of various forums here seem to indicate that some people do it and some would never do it.

I do not have an iron in this fire, I am just trying to solicit more input. I am reluctant to weaken that point of a bike at all (seems like it would be under a LOT of stress). So I am curious to whether this .6mm difference will crush the bar. Or if the bolts of an open face stem can be tightened carefully so as not to crush the bar and yet hold it securely.

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Old 11-30-07 | 11:49 AM
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Originally Posted by jgedwa
On an open-faced threadless stem is this a problem?
My answer would be "Maybe".

I wouldn't do it with a super lightweight handlebar.

If I did decide to do it, I would file a chamfer in the corners of the stem and faceplate to ease the point contact with the handlebar.
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Old 11-30-07 | 11:50 AM
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Originally Posted by jgedwa
For what it is worth, a quick search of various forums here seem to indicate that some people do it and some would never do it.

I do not have an iron in this fire, I am just trying to solicit more input. I am reluctant to weaken that point of a bike at all (seems like it would be under a LOT of stress). So I am curious to whether this .6mm difference will crush the bar. Or if the bolts of an open face stem can be tightened carefully so as not to crush the bar and yet hold it securely.

jim
Would be helpful to know what stem and bar combo. I've seen some stem specs in catalogues with 25.4-26.0 listed. Manufacturer might say differently. It's a very small difference and depends on the tolerances.
Obviously you don't want to crush the bar and you don't want to stress the face plate resulting in possible faceplant. But to say never with out more info is wrong.
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Old 11-30-07 | 12:04 PM
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My experience with components is that manufacturers' tolerences can be greater than .6mm.

I position the parts together and see how they match up; if it looks good I'll do it.

Remember, aluminum really doesn't like to be bent.
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Old 11-30-07 | 04:33 PM
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From: Carlisle, PA

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Thanks for the advice.

Turned out not to be a problem however, as my beloved LBS had a reamer to open it up to 26.0. Took only a minute and he did it pro bono.

jim
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Old 11-30-07 | 08:27 PM
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I've been doing it both ways for years without incident.

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