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Perfectly Executed Upgrade... or Not?

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Old 05-30-10, 12:24 PM
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Perfectly Executed Upgrade... or Not?

Even though I'm a year removed from this experience, I thought it would be fun to share it.

I have a mountain bike that I wanted to convert to a utility bike. First thing - get rid of that shock and put on a rigid fork. No problem. I of course read manuals and searched YouTube for tutorials in what to look out for. The most important thing I repeatedly found stressed was to carefully measure the old fork, make an exact cut to match, file down the new fork, and your set. It was also advised to remove your spacers, etc. in place them down in order so that they can be reinstalled the same way you originally had them.

Great. Got my fork, measured twice and cut once with a pipe cutter. Took off about 2 inches to equal my old fork. Grabbed my carefully placed spacers along with my stem riser and put them back on in the exact order that I took them off. Finally I put my handlebar on and BAM... perfect fit! Job well done.

Now, what's terribly wrong with this story?

Scott

Last edited by Sundance89; 05-30-10 at 12:36 PM.
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Old 05-30-10, 12:27 PM
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You are now about 4"s lower in the front?
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Old 05-30-10, 12:28 PM
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Originally Posted by curbtender
You are now about 4"s lower in the front?
I don't know how to write out a game show buzzer sound for a wrong answer but no, that's not it.
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Old 05-30-10, 01:50 PM
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The old fork had a threaded steerer and the new fork was threadless. You didn't allow for the stem clamp width?
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Old 05-30-10, 02:19 PM
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I assume that since you got it together, it wasn't steerer diameter or length, and would have guessed short blades/low head but curbtender eliminated that.

So you didn't leave the crown race on the old fork, did you?, or bearing retainers upside down? (is 2 guesses in one cheating?)
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Old 05-30-10, 02:36 PM
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Originally Posted by HillRider
The old fork had a threaded steerer and the new fork was threadless. You didn't allow for the stem clamp width?

Originally Posted by FBinNY
I assume that since you got it together, it wasn't steerer diameter or length, and would have guessed short blades/low head but curbtender eliminated that.

So you didn't leave the crown race on the old fork, did you?, or bearing retainers upside down? (is 2 guesses in one cheating?)
Eeyy... eeyy two wrong answer buzzer sounds. This is good by it not being so obvious. It softens my "duh moment" every time I look at the bike to this day.

Scott
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Old 05-30-10, 02:49 PM
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Alright, the bonus power-round will give no more written clues but a visual one...

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Old 05-30-10, 02:50 PM
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This isn't a bad idea, eventually you'll have a primer covering all the ways to f*ck up a fork switch.

After I posted I thought about it and figured it had to be something that couldn't be fixed, so did you buy the wrong fork and have brake incompatibility, ie disc mount vs canti bosses?
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Old 05-30-10, 02:51 PM
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Top screw is too short to reach through the adapter to the star nut in the fork. Need a 6x1 screw 3-4" long.
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Old 05-30-10, 02:52 PM
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Originally Posted by FBinNY
This isn't a bad idea, eventually you'll have a primer covering all the ways to f*ck up a fork switch.

After I posted I thought about it and figured it had to be something that couldn't be fixed, so did you buy the wrong fork and have brake incompatibility, ie disc mount vs canti bosses?
Eeyy .... wrong answer... BUT DAMN RIGHT ANALOGY!
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Old 05-30-10, 02:56 PM
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Originally Posted by FBinNY
Top screw is too short to reach through the adapter to the star nut in the fork. Need a 6x1 screw 3-4" long.
Eeyy wrong answer... BUT HOLY SH*T .... I am not alone in my shame anymore though. I've lived privately in my shame, alone in a dark room... with a hotel sign light blinking through the window, for the past year now.

Scott

Last edited by Sundance89; 05-30-10 at 03:06 PM.
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Old 05-30-10, 03:05 PM
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Did you screw up the trail?
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Old 05-30-10, 03:07 PM
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I think I've got it. You made the mistake of cutting your fork to the same length as the previous one which had to be used with a stem riser. In hindsight, you could have left the fork the proper length (old fork plus stem riser) and just used more spacers for a stronger/lighter solution than the stem riser.
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Old 05-30-10, 03:09 PM
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Originally Posted by TomT74
Did you screw up the trail?
Eeyy... wrong answer. But I think we should all hold hands and sing "We Are The World".

A community "duh" is much better than a solo one.

Scott
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Old 05-30-10, 03:11 PM
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Originally Posted by joejack951
i think i've got it. You made the mistake of cutting your fork to the same length as the previous one which had to be used with a stem riser. In hindsight, you could have left the fork the proper length (old fork plus stem riser) and just used more spacers for a stronger/lighter solution than the stem riser.
yes yes yes .... And we have a winner!!!!!!!!!!!
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Old 05-30-10, 03:15 PM
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It was the silliest thing as soon as I proudly looked at the finished project. It hit me... WTF did I even cut the fork down for in the first place only to put a riser back on? I mean, I made a special trip to Lowe's to get the pipe cutter and file.

Unbelievable... but I have company now. Thanks guys.

Scott
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Old 05-30-10, 04:00 PM
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Originally Posted by Sundance89
Unbelievable... but I have company now. Thanks guys.

Scott
Not so fast, that's how you made the mistake in the first place.

Guessing at how someone might f*ck up a fork replacement, isn't quite the same as actually doing it! You're still flying solo.

But thanks, it was a good object lesson in the importance of thinking before acting.
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Old 05-30-10, 04:09 PM
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Originally Posted by FBinNY
Not so fast, that's how you made the mistake in the first place.

Guessing at how someone might f*ck up a fork replacement, isn't quite the same as actually doing it! You're still flying solo.

But thanks, it was a good object lesson in the importance of thinking before acting.
Damn! For once in my life I thought I'd be able to use some little trick from that useless Psychology 101 class I took in college. .... Yes, I still fly solo.... BUT BY GOD, I FLY A LITTLE HIGHER NOW!

Scott

P.s. There's gotta be a bunch of closet f*ck up stories out there like this with other people too.
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Old 05-30-10, 04:18 PM
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Originally Posted by Sundance89

P.s. There's gotta be a bunch of closet f*ck up stories out there like this with other people too.
Absolutely, mechanics can be divided into two groups, those who'll admit to truly stupid blunders, and liars.

This isn't exactly a mechanic issue, but I commute to work by bike, about 1/2 hour each way. I have a key to the warehouse screwed to an unused waterbottle boss on my commuter bike. People ask me why it's there. I don't have to explain why to you, do I?

BTW- It was a Saturday when we're closed and I was going in to catch up some paperwork and, to add insult to injury, it was raining.
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Old 05-30-10, 05:45 PM
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Originally Posted by FBinNY
Absolutely, mechanics can be divided into two groups, those who'll admit to truly stupid blunders, and liars.

This isn't exactly a mechanic issue, but I commute to work by bike, about 1/2 hour each way. I have a key to the warehouse screwed to an unused waterbottle boss on my commuter bike. People ask me why it's there. I don't have to explain why to you, do I?

BTW- It was a Saturday when we're closed and I was going in to catch up some paperwork and, to add insult to injury, it was raining.
Ouch. But nice response to that quiet, internal proclamation we all make for various reasons... "I swear to God, this will never happen again."

(An hour's ride in the rain on a Saturday? Yikes. I bet you came up with that key stash solution before you got home though, huh?)

Scott
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