Tapping Fork Crown for Front Rack
#1
Tapping Fork Crown for Front Rack
I just got a new (to me) bike, and while it's great in most regards, it has no provision for mounting a rack. Rather, it does have eyelets on the dropouts, but the fork crown isn't drilled. There is a divot in the back to help start the hole, but I was wondering about taking a different approach.
I've seen a few bikes use a system like this

to mount a front rack, and it seems like a great way to go. Does anyone have any information about doing this to an existing fork?
I've seen a few bikes use a system like this

to mount a front rack, and it seems like a great way to go. Does anyone have any information about doing this to an existing fork?
#2
Senior Member


Joined: Apr 2009
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From: New Rochelle, NY
Bikes: too many bikes from 1967 10s (5x2)Frejus to a Sumitomo Ti/Chorus aluminum 10s (10x2), plus one non-susp mtn bike I use as my commuter
It is an ingenious approach since there's usually much more meat on the crown than on blades. There might be one problem if you try to do it on a finished fork with a square top like this one. There might not be enough clearance between where you want to drill and tap and the steering column for most power drills, so you might have to get creative.
On a sloping crown be sure to fixture the fork so you're drilling close to square with the top, otherwise you'll have problems starting the drill without it walking.
On a sloping crown be sure to fixture the fork so you're drilling close to square with the top, otherwise you'll have problems starting the drill without it walking.
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An ounce of diagnosis is worth a pound of cure.
Just because I'm tired of arguing, doesn't mean you're right.
“One accurate measurement is worth a thousand expert opinions” - Adm Grace Murray Hopper - USN
WARNING, I'm from New York. Thin skinned people should maintain safe distance.
#3
Old fart



Joined: Nov 2004
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From: Appleton WI
Bikes: Several, mostly not name brands.
A recent issue of Bicycle Quarterly reviewed a bike with a front rack mounted in that fashion. It appears that a loaded rack flexes and thereby transfers a turning action to the mounting bolts, causing them to loosen repeatedly.
#4
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From: NW,Oregon Coast
Bikes: 8
same framebuilder that Custom builds the rack would braze in a threaded boss into your fork crown, then you get both painted or powdercoated.
there are long discussions on how the handling is better with such a front load by having a fork with more offset, and so less trail ... thats the way the original Parisian newspaper bundle haulers had their bikes designed. BQ rhapsodizes on that stuff
Then again, off the shelf. There are Racks that would mount using the same bolts that hold the V or cantilever brakes on. Old Man Mountain offers a few
and there is a Tubus Smarti , seems in European distribution , if you are over there , EZ, Retailer shipped across the pond if not . pannier racks.
and there is Paul's Flatbed rack , an aluminum/Wood slat rack somewhat of the type you pictured,
But uses 1/2" aluminum rod stock
for the support rail around the cargo area and the support struts, into a CNC socket fitting in the edges..
And there is a bracket that fits around the steerer tube above the headset or the stem Quill .
Quite adjustable , no welding involved.
https://www.paulcomp.com/flatbed.html
there are long discussions on how the handling is better with such a front load by having a fork with more offset, and so less trail ... thats the way the original Parisian newspaper bundle haulers had their bikes designed. BQ rhapsodizes on that stuff
Then again, off the shelf. There are Racks that would mount using the same bolts that hold the V or cantilever brakes on. Old Man Mountain offers a few
and there is a Tubus Smarti , seems in European distribution , if you are over there , EZ, Retailer shipped across the pond if not . pannier racks.
and there is Paul's Flatbed rack , an aluminum/Wood slat rack somewhat of the type you pictured,
But uses 1/2" aluminum rod stock
for the support rail around the cargo area and the support struts, into a CNC socket fitting in the edges..
And there is a bracket that fits around the steerer tube above the headset or the stem Quill .
Quite adjustable , no welding involved.
https://www.paulcomp.com/flatbed.html
Last edited by fietsbob; 07-26-10 at 04:54 PM.
#5
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Joined: Aug 2005
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From: Pittsburgh, PA
Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!
If it were my bike, I'd use (or complete) the hole in the fork crown normally intended for a caliper brake and mount the rack using a bracket from that hole. If you ever want to mount fenders, you will need the same hole so might as well have it.
Even on a steel brazed and lugged flat or sloping crown fork, I'd be leery of drilling and tapping into the crown at those points. It sure does beat drilling into the legs but still.....
Even on a steel brazed and lugged flat or sloping crown fork, I'd be leery of drilling and tapping into the crown at those points. It sure does beat drilling into the legs but still.....
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