Beginner question - where to start with a bike restoration?
#1
Thread Starter
Newbie
Joined: Apr 2023
Posts: 12
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Beginner question - where to start with a bike restoration?
Around about 10-15 years ago I bought a late 1980s Peugeot "Le Tour" racer for £40. I rode it for weekend exercise on & off for a long time until an incident on the road put me off cycling for a bit and then a global pandemic hit. It went into the bike store, a pallet of building materials was delivered blocking access and I didn't think about it for a while.
Fast forward to 2023 - my new patio has been laid allowing me to once again access the bike shed and my son has started a new school a couple of miles away. I'm struggling to keep up with him on his scooter so I retrieve my bike, which has clearly not had the best few years. Water has been getting into the store and so there's a fair bit of rust, particularly on the wheels and chrome parts, a lot of spider webs and a fair bit of muck.
A dab of 3-in-1 on the chain got it going again ok, gears are working fine (and the brakes seemed to be alright until I tried them this morning on our first wet school run) so it seems to be mechanically sound, just very grubby.
I've seen lots of beautifully restored bikes of that era on this and similar websites as I've Googled over the last few days, but it's not the kind of project I've ever really attempted before, so I'm just wondering where to start. Any advice on what will need done, what products I'll need and how long it might take to get it back to the kind of state where I can ride it for the next 15 years would be gratefully received.
Fast forward to 2023 - my new patio has been laid allowing me to once again access the bike shed and my son has started a new school a couple of miles away. I'm struggling to keep up with him on his scooter so I retrieve my bike, which has clearly not had the best few years. Water has been getting into the store and so there's a fair bit of rust, particularly on the wheels and chrome parts, a lot of spider webs and a fair bit of muck.
A dab of 3-in-1 on the chain got it going again ok, gears are working fine (and the brakes seemed to be alright until I tried them this morning on our first wet school run) so it seems to be mechanically sound, just very grubby.
I've seen lots of beautifully restored bikes of that era on this and similar websites as I've Googled over the last few days, but it's not the kind of project I've ever really attempted before, so I'm just wondering where to start. Any advice on what will need done, what products I'll need and how long it might take to get it back to the kind of state where I can ride it for the next 15 years would be gratefully received.
Last edited by PistolPeteW; 04-21-23 at 03:36 AM.
#2
Complete disassembly, down to the bearings. Remove dirt and rust. Reassemble. Add new bearings (with grease
), new brake and shifting cables & housings and new tires and tubes if needed. Bearings and grease will set you back £20. Cables and housings another £20. Tubes and tires will be £60. And to make the job easier, some bike tools. I'd guess £40-£100 for those.
), new brake and shifting cables & housings and new tires and tubes if needed. Bearings and grease will set you back £20. Cables and housings another £20. Tubes and tires will be £60. And to make the job easier, some bike tools. I'd guess £40-£100 for those.
#9
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#10
Thread Starter
Newbie
Joined: Apr 2023
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Professionally I am known as "Pistol Pete Wearn". You'll need to Google it, unfortunately, as I can't share a link until I have some more posts 
Before you ask, no I am not a stripper (although I'm willing to consider offers if overweight 40-somethings are your thing)

Before you ask, no I am not a stripper (although I'm willing to consider offers if overweight 40-somethings are your thing)
#11
Last edited by iab; 04-21-23 at 04:10 AM.
#12
Steel is real

Joined: May 2016
Posts: 1,180
Likes: 1,508
From: Stockholm, Sweden
Bikes: 40 - accumulated over (now - more than) 40 years
Do not neglect stronger alcohol either:
Drunk build thread - hot summer Monark 90320 Super Continental
It can do wonders for your inspiration.
Drunk build thread - hot summer Monark 90320 Super Continental
It can do wonders for your inspiration.
#13
spondylitis.org


Joined: Mar 2013
Posts: 1,053
Likes: 128
From: Fleetwood, PA, USA
Bikes: '84 Colnago Super; '90 Bridgestone MB-1; '81 Trek 930; '01 Cinelli Supercorsa; '62 Ideor Asso; '87 Tommasini Super Prestige; '13 Lynskey R2300; '84 Serotta Nova Special; '94 Litespeed Catalyst; etc.
Assuming you decide to tear down and rebuild, you may need to pick up some special tools and some consumables.
If the crankset is a cottered-type, you'll need a cotter press to avoid damage to the cotter pins or cranks. If it's cotter-less type, you will need a threaded crank puller to get the crank arms off of the spindle.
The bottom bracket may require a pin spanner for the non-drive side bearing cup, and an appropriate removal tool for the drive-side cup. Bearings may be loose-type or caged.
The headset will require purchase of an appropriately-sized headset wrench (to work the headset upper cup), and an adjustable wrench for the top nut.
Getting the stem and seat tube out of the frame will require a set of metric Allen hex keys, and also a small rubber mallet (to free up the stem wedge).
Hub rebuilds are going to require 13, 14, 15 and/or 16mm cone wrenches.
Truing of the wheels will require a good spoke wrench (at the very least).
A set of cable shears and an awl will help immensely with cable replacement.
Replacement of the clincher tires and tubes will require purchase of a set of nylon tire irons.
A bicycle stand and wheel truing stand are optional, but make working on the bike much easier.
Plan on getting some waterproof grease, Tri-flow (or similar) lubricant, some replacement shifter and brake cables and housings, cable crimps, replacement 700c tubes (and maybe tires), a tire patch kit, and decent-quality brake pads. The bar tape may also require replacement. You'll also need 1/4", 3/16" and/or 5/32" ball bearings (preferably Grade 25 or lower) if the ones you currently have are rusted/pitted.
YouTube is your friend when it comes to tutorials on how to tear down and rebuild bicycles. The C & V forum is as well, of course.
If the crankset is a cottered-type, you'll need a cotter press to avoid damage to the cotter pins or cranks. If it's cotter-less type, you will need a threaded crank puller to get the crank arms off of the spindle.
The bottom bracket may require a pin spanner for the non-drive side bearing cup, and an appropriate removal tool for the drive-side cup. Bearings may be loose-type or caged.
The headset will require purchase of an appropriately-sized headset wrench (to work the headset upper cup), and an adjustable wrench for the top nut.
Getting the stem and seat tube out of the frame will require a set of metric Allen hex keys, and also a small rubber mallet (to free up the stem wedge).
Hub rebuilds are going to require 13, 14, 15 and/or 16mm cone wrenches.
Truing of the wheels will require a good spoke wrench (at the very least).
A set of cable shears and an awl will help immensely with cable replacement.
Replacement of the clincher tires and tubes will require purchase of a set of nylon tire irons.
A bicycle stand and wheel truing stand are optional, but make working on the bike much easier.
Plan on getting some waterproof grease, Tri-flow (or similar) lubricant, some replacement shifter and brake cables and housings, cable crimps, replacement 700c tubes (and maybe tires), a tire patch kit, and decent-quality brake pads. The bar tape may also require replacement. You'll also need 1/4", 3/16" and/or 5/32" ball bearings (preferably Grade 25 or lower) if the ones you currently have are rusted/pitted.
YouTube is your friend when it comes to tutorials on how to tear down and rebuild bicycles. The C & V forum is as well, of course.
#14
I don't know.

Joined: May 2003
Posts: 2,370
Likes: 1,233
From: South Meriden, CT
Bikes: '90 B'stone RB-1, '92 B'stone RB-2, '89 SuperGo Access Comp, '03 Access 69er, '23 Trek 520, '14 Ritchey Road Logic, '09 Kestrel Evoke, '08 Windsor Tourist, '17 Surly Wednesday, '89 Centurion Accordo, '15 CruX, '17 Ridley X-Night, '89 Marinoni
watch YouTube videos for instructions.
#15
Senior Member

Joined: Jun 2021
Posts: 2,037
Likes: 2,029
Bikes: '38 Schwinn New World, '72 Peugeot PX-10, 78 Raleigh Comp GS, ’80 Peugeot TH-8 tandem
Be aware (or....beware...) that this may be akin to taking your first hit of crack. It starts with 'I'll just fix up this old bike so I can ride it" and pretty soon you're trawling FB marketplace, etc, for vintage bikes in need of 'rescuing'...
#16
Patina Avoider


Joined: Apr 2011
Posts: 3,297
Likes: 1,088
From: Maryland, USA
Bikes: Drysdale/Gitane/Zeus/Masi/Falcon/Palo Alto/Vitus
I seem to recall there was once a topic on the heirarchy of bike tools, what is needed and in what order. Your list is a pretty good start.
Assuming you decide to tear down and rebuild, you may need to pick up some special tools and some consumables.
If the crankset is a cottered-type, you'll need a cotter press to avoid damage to the cotter pins or cranks. If it's cotter-less type, you will need a threaded crank puller to get the crank arms off of the spindle.
The bottom bracket may require a pin spanner for the non-drive side bearing cup, and an appropriate removal tool for the drive-side cup. Bearings may be loose-type or caged.
The headset will require purchase of an appropriately-sized headset wrench (to work the headset upper cup), and an adjustable wrench for the top nut.
Getting the stem and seat tube out of the frame will require a set of metric Allen hex keys, and also a small rubber mallet (to free up the stem wedge).
Hub rebuilds are going to require 13, 14, 15 and/or 16mm cone wrenches.
Truing of the wheels will require a good spoke wrench (at the very least).
A set of cable shears and an awl will help immensely with cable replacement.
Replacement of the clincher tires and tubes will require purchase of a set of nylon tire irons.
A bicycle stand and wheel truing stand are optional, but make working on the bike much easier.
Plan on getting some waterproof grease, Tri-flow (or similar) lubricant, some replacement shifter and brake cables and housings, cable crimps, replacement 700c tubes (and maybe tires), a tire patch kit, and decent-quality brake pads. The bar tape may also require replacement. You'll also need 1/4", 3/16" and/or 5/32" ball bearings (preferably Grade 25 or lower) if the ones you currently have are rusted/pitted.
YouTube is your friend when it comes to tutorials on how to tear down and rebuild bicycles. The C & V forum is as well, of course.
If the crankset is a cottered-type, you'll need a cotter press to avoid damage to the cotter pins or cranks. If it's cotter-less type, you will need a threaded crank puller to get the crank arms off of the spindle.
The bottom bracket may require a pin spanner for the non-drive side bearing cup, and an appropriate removal tool for the drive-side cup. Bearings may be loose-type or caged.
The headset will require purchase of an appropriately-sized headset wrench (to work the headset upper cup), and an adjustable wrench for the top nut.
Getting the stem and seat tube out of the frame will require a set of metric Allen hex keys, and also a small rubber mallet (to free up the stem wedge).
Hub rebuilds are going to require 13, 14, 15 and/or 16mm cone wrenches.
Truing of the wheels will require a good spoke wrench (at the very least).
A set of cable shears and an awl will help immensely with cable replacement.
Replacement of the clincher tires and tubes will require purchase of a set of nylon tire irons.
A bicycle stand and wheel truing stand are optional, but make working on the bike much easier.
Plan on getting some waterproof grease, Tri-flow (or similar) lubricant, some replacement shifter and brake cables and housings, cable crimps, replacement 700c tubes (and maybe tires), a tire patch kit, and decent-quality brake pads. The bar tape may also require replacement. You'll also need 1/4", 3/16" and/or 5/32" ball bearings (preferably Grade 25 or lower) if the ones you currently have are rusted/pitted.
YouTube is your friend when it comes to tutorials on how to tear down and rebuild bicycles. The C & V forum is as well, of course.
__________________
Larry:1958 Drysdale, 1961 Gitane Gran Sport, 1974 Zeus track, 1988 Masi Gran Corsa, 1974 Falcon, 1980 Palo Alto, 198? Vitus 979. Susan: 1976 Windsor Profesional.
Larry:1958 Drysdale, 1961 Gitane Gran Sport, 1974 Zeus track, 1988 Masi Gran Corsa, 1974 Falcon, 1980 Palo Alto, 198? Vitus 979. Susan: 1976 Windsor Profesional.
#17
Thread Starter
Newbie
Joined: Apr 2023
Posts: 12
Likes: 11
I had watched some YouTube videos of bike restorations, but the first few I found just showed the process without commentary, so I wasn't too clued in on what I should be typing into the search box to get detailed step-by-step guides, hence I thought it might be good to ask here.
#18
Senior Member

Joined: Oct 2012
Posts: 2,722
Likes: 1,698
From: Berkeley CA
Bikes: 1981 Ron Cooper, 1974 Cinelli Speciale Corsa, 1975 Alex Singer, 2000 Gary Fisher Sugar 1, 1986 Miyata 710, 1982 Raleigh "International", 1985 Trek 720
To add to the above, I'd suggest that you buy some Evaporust to safely remove rust without harming the finish.
#19
Senior Member

Joined: Aug 2017
Posts: 1,123
Likes: 999
From: Minneapolis
Bikes: 1960 Carlton Franco Suisse,1974 Peugeot PX10, 1970 Hetchins, 1953 Rotrax Super Course, 1972 and 78 Raleigh Professionals, 1972 Schwinn Paramount, 1972 Motobecane Le Champion, 1965 and 67 Carlton Flyers, 1975 Raleigh International, 1972 Gitane TDF
Take photos before you begin and during every step along the way of disassembling. Be sure and pay close attention to cable routing through your derailleurs and brakes as well as the order in which you remove hardware from parts so that you can reassemble without difficulty. Do not try and reassemble just from memory, use pics.
#21
Senior Member


Joined: Nov 2013
Posts: 1,968
Likes: 1,140
From: Southern California
Bikes: 1981 Univega Super Special, '80s Custom Chris Pauley, 1972 Fuji 'The Finest'
There are a (large) number of threads on here that cover the restoration process inch by inch. Maybe not in detail of what to do for each step, but they will outline each step of the overall journey. Only problem is that I can't think of one off the top of my head.
RJ the bike guy is great. Be wary of random restorers on youtube that you find. Ever since YouTube got rid of the like/dislike function, you, a newbie, will have a difficult time figuring out if someone's video shows proper technique or not. Also, when searching for information on this website don't bother with the integrated search box. Type this into google without the quotes for when you want to search:
"keywords blah blah site:www.bikeforums.net"
Tons and tons of good information can be found that way.
RJ the bike guy is great. Be wary of random restorers on youtube that you find. Ever since YouTube got rid of the like/dislike function, you, a newbie, will have a difficult time figuring out if someone's video shows proper technique or not. Also, when searching for information on this website don't bother with the integrated search box. Type this into google without the quotes for when you want to search:
"keywords blah blah site:www.bikeforums.net"
Tons and tons of good information can be found that way.
#22
Senior Member
Joined: Oct 2022
Posts: 615
Likes: 446
From: UK, New Forest
Bikes: 1948-49 Allin SB Long Term Resto 1948 Raleigh Lenton Clubman Frame Project 1950 Raleigh Clubman Frame Project 1951 Claud Butler New Allrounder Frame Project 1959 Claud Butler European 1977 Motobécane C4 1977 Carlton Clubman 1980 Gitane Sprint
I had watched some YouTube videos of bike restorations, but the first few I found just showed the process without commentary, so I wasn't too clued in on what I should be typing into the search box to get detailed step-by-step guides, hence I thought it might be good to ask here.
#23
Señor Member



Joined: Oct 2004
Posts: 18,480
Likes: 1,565
From: Hardy, VA
Bikes: Mostly English - predominantly Raleighs
While it can be fun to watch the hobbyist videos, the Park Tools ones are concise, explain what's being done clearly and show the process clearly.
__________________
In search of what to search for.
In search of what to search for.
#24
Garage tetris expert


Joined: May 2016
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From: Texas Hill Country
Bikes: A few. Ok, a lot
#25
Senior Member
Joined: Jan 2013
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From: Norman, Oklahoma
Bikes: Too many to list
i did this for a couple of years




