Handlebars with Internal Cabling
#1
Thread Starter
Veni, Vidi, Bici
Joined: Jan 2008
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Bikes: Colnagos (2005 Brera Art, 2007 President LdV, 2007 CF6)
Handlebars with Internal Cabling
Anyone know of a reasonably easy technique to route brake housing through handlebars? I assume the basic idea is to get the cable through first and then slip the housing over it. But I'm finding that's easier said than done. Then again, maybe that's the wrong approach? The handlebars in question are mid-80's 3ttt aero handlebars.
#2
Who cares, just ride it!
Joined: Jun 2006
Posts: 989
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From: Melbourne
Bikes: 1992ish Davidson Impulse, 1981 Apollo Gran Sport SS, 2006 Salsa Las Cruces, 2010 Soma Double Cross
It takes patience indeed
I find that if you put a slight bend in the cable - not a sharp kink of course, but a subtle arc, it definitely helps in trying to find the "exit" hole. Yes, you are correct in the way you are going about it - cable first, then slide the housing over.

I find that if you put a slight bend in the cable - not a sharp kink of course, but a subtle arc, it definitely helps in trying to find the "exit" hole. Yes, you are correct in the way you are going about it - cable first, then slide the housing over.
#3
Thread Starter
Veni, Vidi, Bici
Joined: Jan 2008
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Likes: 10
Bikes: Colnagos (2005 Brera Art, 2007 President LdV, 2007 CF6)
It takes patience indeed
I find that if you put a slight bend in the cable - not a sharp kink of course, but a subtle arc, it definitely helps in trying to find the "exit" hole. Yes, you are correct in the way you are going about it - cable first, then slide the housing over.

I find that if you put a slight bend in the cable - not a sharp kink of course, but a subtle arc, it definitely helps in trying to find the "exit" hole. Yes, you are correct in the way you are going about it - cable first, then slide the housing over.
I'll have to be more patient. Part of me wonders if bike companies that had to assemble these in any great numbers had either a trick or a special tool they used to speed things up. It is pretty tedious work.
#4
Place big magnet near the hole to guide the inner wire then slide the housing over it.......
Next time around side the old housing off.....insert new housing wire. Remove old inner wire...insert new inner wire
Next time around side the old housing off.....insert new housing wire. Remove old inner wire...insert new inner wire
#5
Thread Starter
Veni, Vidi, Bici
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Bikes: Colnagos (2005 Brera Art, 2007 President LdV, 2007 CF6)
I'm not sure at the moment if I have a magnet like that, but your advice sounds reasonable. Much obliged!
#6
#8
Senior Member
Joined: Oct 2006
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From: northern Florida, USA
Use a piece of coat hanger (or other stiff wire) first. You can bend it however you need to to make it go through. Then tape the end of the cable to the stiff wire & pull it through.
I have never tried the magnet trick, but it sounds useful!
I have never tried the magnet trick, but it sounds useful!
#12
Thread Starter
Veni, Vidi, Bici
Joined: Jan 2008
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Likes: 10
Bikes: Colnagos (2005 Brera Art, 2007 President LdV, 2007 CF6)
I won't be able to revisit this until the weekend. But I will try out one or more of these techniques until both cables are routed. Thanks to all who responded!






