Saving a dead Brooks.
#26
Senior Member

Joined: Apr 2005
Posts: 17,196
Likes: 761
From: Ann Arbor, MI
Bikes: 1980 Masi, 1984 Mondonico, 1984 Trek 610, 1980 Woodrup Giro, 2005 Mondonico Futura Leggera ELOS, 1967 PX10E, 1971 Peugeot UO-8
#27
well between this and Impala77 I may reconsider my advice about not attempting a DIY, but I'd bet the nose is the place where a hand-molded job will disappoint. Maybe do a cut-away nose more in the Ideale mode.
#29
Senior Member
Joined: Feb 2009
Posts: 72
Likes: 0
From: Adelaide, Australia
my attempt.
I made the outer mold, then took the original cover off the frame and lined the outer mold and cast the inner mold. The leather was immersed in water for an hour and vacuum formed over the inner mold. The vacuum was left running for 30 min, then let it dry slowly. Mount it on the saddle frame and trimmed for the chopped and tied style.
I used steel fittings to match the shiny effect I am seeking for the build.
This saddle frame dates from 1948 and the frame has been chromed.
I also laminated another section of leather under the saddle.
Hardest part was sourcing the leather.
I made the outer mold, then took the original cover off the frame and lined the outer mold and cast the inner mold. The leather was immersed in water for an hour and vacuum formed over the inner mold. The vacuum was left running for 30 min, then let it dry slowly. Mount it on the saddle frame and trimmed for the chopped and tied style.
I used steel fittings to match the shiny effect I am seeking for the build.
This saddle frame dates from 1948 and the frame has been chromed.
I also laminated another section of leather under the saddle.
Hardest part was sourcing the leather.
#34
Senior Member
Joined: Feb 2009
Posts: 72
Likes: 0
From: Adelaide, Australia
new frames at https://www.wallbike.com/brooks/partsandaccessories.html
just scroll down the page.
I have remade my saddle cover. Full images and step by step are here
just scroll down the page.
I have remade my saddle cover. Full images and step by step are here








