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cold setting.
So, I have cold set my Gazelle frame to 130 mm (from 120). As I was a bit strapped for time the first day i worked on it, I only spread it 5 mm. When I came back the next day it had gone back to 120mm. I was immediately surprised but then the duh moment kicked in and I realized this steel has been at 120mm for 35 years. So, I spread the thing all the way out to 130mm the next day and popped a wheel in to keep it from going back.
The question is, am I not spreading it enough to get past the 'memory' the metal has or is this just the way things are? Do I need to over spread a bit and bring it back? The way it went back, I'm worried that my alignment won't stay right. |
I've cold set a lot of frames and I've never had that happen. You think it bent itself back overnight? That's pretty ridiculous, don't you think?
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unless a herd of mice in the basement came along and bent it back, yes.... it crept back overnight.
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I have set a half dozen frames or so, some do seem to be "more springy" for lack of a better term, than others.
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You need to compensate for the springyness with overstrech. Once you release it it should stay where its at.
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Springyness is one thing. Bending back overnight is another.
Maybe your ruler shrunk overnight. It's no less likely. |
Originally Posted by Grand Bois
(Post 11386262)
Springyness is one thing. Bending back overnight is another.
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Originally Posted by Grand Bois
(Post 11386262)
Springyness is one thing. Bending back overnight is another.
Maybe your ruler shrunk overnight. It's no less likely. |
i can assure you, there was no error in measurement. Such things are kind of my job....
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Originally Posted by Road Fan
(Post 11387210)
So what do you think did happen, assuming the OP's observation has some truth? Or are you saying it has no truth?
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sounds like i need to pop the wheel out and see if it goes back again. If so, I didn't actually bend the frame....
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sounds like the ol' warm set imo.
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Originally Posted by well biked
(Post 11387320)
I think the OP's second paragraph is not describing a frame that's been cold set (permanently bent), but one that has only been flexed apart. When cold setting a frame, you have to flex the frame well beyond the target spread in order to actually bend it.
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Assuming I merely flexed the frame apart rather than bending it, should the resultant return to its original size have been more immediate? Several measurements were taken in this process over a 10-15 minute time frame and it didn't return to its original spacing during that time.
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Originally Posted by 20grit
(Post 11387582)
Assuming I merely flexed the frame apart rather than bending it, should the resultant return to its original size have been more immediate? Several measurements were taken in this process over a 10-15 minute time frame and it didn't return to its original spacing during that time.
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You can ask over on the framebuilding forum to get an expert opinion. The little I know is that steel is elastic to a point before it yields. Ie, as someone else mentioned, you need to bend it (push it past the yield point) or it will just spring back. How fast it springs back seems to be the question here as you didn't truly cold-set your frame by pushing it past the yield point or it would have stayed bent. At least it works that simply for something like a flat steel bar. Once you add in the structure of the dual set of rear stays and brake bridge, etc maybe something more complicated is going on.
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Wow, this is an interesting thread. It seems to me, too, that if the frame was merely "flexed" it should have sprung right back once the "springing" force was removed. I'll be interested to see if we ever figure this one out.
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I'm taking the wheel out in about 5 minutes and will measure through the course of the night and see if it goes back.
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Originally Posted by 20grit
(Post 11390000)
I'm taking the wheel out in about 5 minutes and will measure through the course of the night and see if it goes back.
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It shouldn't make any difference. Bent is bent.
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Originally Posted by Grand Bois
(Post 11390152)
It shouldn't make any difference. Bent is bent.
And to the OP, I'm not trying to be a smart alleck, just trying to help you figure out what's going on with the frame.:) |
"Gazelle - the frame with the spring in its giddyap!"
-Kurt |
Anything remotely resembling steel will, at room temperature, spring back instantly to a final shape once any external stress is removed. If the final shape is not what is desired, apply stress again in the desired direction of deformation and release (no need to hold for any period of time). If the final shape is not as desired, repeat the above process until the final desired shape is achieved or fatigue cracks start to appear.
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if it really was bent to 130, and then overnight relaxed to its previous dimension, that means that there were some residual stresses close to the yield stress that pushed it back. It just doesn't sound like the way that steel acts. It does seem like aluminum will do something like this though. Given the smooth curvature of the aluminum stress/strain curve, it seems more likely in that case.
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Alignment
Be sure that proper chain alignment is maintained when the rear triangle is spread to your desired width. In other words, if the frame is currently at 120 mm, aligned correctly to begin with (not always the case) and you want to go to 130 mm, you need to spread the right side 5 mm to the right and the left side 5 mm to the left to maintain proper alignment. If the entire 10 mm spread is achieved by setting only one side of the triangle, the chain line will be off. Spacer washers on the rear hub and/or funky rear derailleur adjustments will allow some compensation, but it is always best to start with an aligned frame. And align that rear derailleur dropout too (Park tool DAG-2).
Bob (who wishes he had a C&V nickname like all the cool guys do) |
spread using the sheldon method. No worries on alignment, I took all the necessary steps there.
As of 11:15 pm it hasn't gone back again. (approximately 3 hours after the wheel was removed). Assuming it stays this time around, I have apparently bent it past the point at which it would be inclined to go back. One though I've had is the butterfly brake bridge and stabilizer at the bottom or the rear triangle (also a butterfly shape) may have contributed a bit to my troubles in bending it before. But then... they can't be doing much more than the standard bar type ones. People cold set those all the time. Soooo.... I have no clue what happened the first time around. |
Seriously, if your steel alloy frame does not behave in accordance with my previous post then you have something truly newsworthy. In other words, if the shape is changing with time at room temperature with no external stress applied then there is a phenomenon at work that is not explained by the known models of steel metallurgy.
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The elastic range of steel is what makes it unlike any other commonly-used metal. If steel didn't spring back after being flexed, it wouldn't be steel, and every steel bicycle frame/fork, suspension/cantilever bridge and super skyscraper on the planet would snap and come crashing down. Google "tacoma narrows" to witness how far steel can flex before fatigue finally occurs.
The learned art of the cold-set is to deflect and approach the yield point carefully, while not exceeding the yield-point-deflection to obtain the final position desired upon spring-back; not a novice procedure. The smooth bend of a fork's rake is typically a cold-set process, isn't it? |
a cold set has to exceed the yield stress. The only care you need to take is not going too far. There is no subtlety to the process other than that. The smooth bend of a fork is a result of a smooth form that the blade bent over, nothing more. My fork blade bending rig has a 6' bar on it so I don't have to work too hard. You just pull on that until you get the rake you want plus some springback
Originally Posted by over1
(Post 11393277)
The learned art of the cold-set is to deflect and approach the yield point carefully, while not exceeding the yield-point-deflection to obtain the final position desired upon spring-back; not a novice procedure. The smooth bend of a fork's rake is typically a cold-set process, isn't it?
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Thanks for the definitive knowledge from someone who is obviously an experienced professional, unterhausen.
I don't pretend to have anything that approches the authoritative knowledge of a pro, and readily confess my own knowledge about frame/forkbuilding could frankly and practically be limited to what I've read in a book. My late father was a top-notch machinist, trained machine-tool-bulder (ever hear of Walrich?), and very sucessful tool-and-die man for most of his life, so I continue to be fascinated with any precision metalwork, especialy the kind that sucessfully employs skills only achieved over decades of patient experience. |
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