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Chrome Lugs!

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Old 05-22-11 | 01:00 PM
  #51  
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Old 05-22-11 | 01:06 PM
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My 70-ish Ganna has some chrome.

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Old 05-22-11 | 01:15 PM
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Old 05-22-11 | 05:18 PM
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My Soma Stanyan is not C&V but it has chrome lugs

I built this in late 2009.
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Old 05-22-11 | 05:28 PM
  #55  
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So, thanks to this thread I have made up my mind about painting my lugs on my project. I am keeping them chrome even though the chrome isn't perfect. Nice thread!
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Old 05-22-11 | 05:30 PM
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chrome vs stainless? what's difference
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Old 05-22-11 | 05:39 PM
  #57  
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Originally Posted by needawheel
chrome vs stainless? what's difference
....you can't cook out of chrome?
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Old 05-22-11 | 05:49 PM
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Old 05-22-11 | 05:57 PM
  #59  
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Old 05-22-11 | 06:26 PM
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Beautiful - And they make your bike go faster too...
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Old 05-22-11 | 06:52 PM
  #61  
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I can't compete with a lot of the lugs that have already been shown, but here are my entries:





Last edited by devinfan; 05-23-11 at 07:37 AM. Reason: Idiocy
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Old 05-22-11 | 07:18 PM
  #62  
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Originally Posted by nlerner
I almost forgot about this one--all-chrome 1966 Raleigh Sports:



Neal
I call shenanigans...that's just about cheating isn't it?
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Old 05-22-11 | 07:18 PM
  #63  
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IMG_5705 by Dawes-man, on Flickr[/IMG]
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Old 05-22-11 | 07:21 PM
  #64  
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Old 05-22-11 | 07:35 PM
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Old 05-22-11 | 10:01 PM
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Originally Posted by needawheel
chrome vs stainless? what's difference
The Nervex Professional lug on the left is chrome plated mild carbon steel stamped from sheet steel, while the Newvex lug on the right is investment cast polished stainless steel.

It's not easy to tell the difference, but the stainless steel lug won't ever pit or lose its luster when exposed to the elements while the chrome plated carbon steel will.

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Old 05-22-11 | 10:04 PM
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Old 05-22-11 | 10:24 PM
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Circa 1960 Capo, anyone? (Orange one belongs to a friend in San Jose, who bought his new in 1961. Capo #1 included only to show the shape of the unique Capo lugs of that era.)
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Capo: 1959 Modell Campagnolo, S/N 40324; 1960 Sieger (2), S/N 42624, 42597
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Old 05-23-11 | 04:59 AM
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Originally Posted by scooper
The Nervex Professional lug on the left is chrome plated mild carbon steel stamped from sheet steel, while the Newvex lug on the right is investment cast polished stainless steel.
Stan, I never knew the Nervex lugs were stamped. I always assumed they were cast and were some of the top quality lugs in their day. Thanks for the clarification.
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Old 05-23-11 | 05:17 AM
  #70  
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Originally Posted by auchencrow
Eat your hearts out guys!

I just had to comment- when the second page of posts loaded and I saw that this was at the top, I spat out my orange juice. Hysterical.
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Old 05-23-11 | 05:36 AM
  #71  
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Old 05-23-11 | 05:45 AM
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Originally Posted by pastorbobnlnh
Stan, I never knew the Nervex lugs were stamped. I always assumed they were cast and were some of the top quality lugs in their day. Thanks for the clarification.
Nervex pros of course go back a long way. They were actually more or less designed to be a labor-saving alternative to hand cutting fancy lugs. They still require quite a bit of clean up and file work to look really, really nice - something Schwinn never did. There were cast lugs at the time - Hetchins used some on at least one of their fancy-lugged models, but most lugs were stamped ("pressed" being the more common term) and required considerable hand work. The Nervex Pros were considered to be of high quality at the time - and were put to good use on high-end models by a number of builders, Masi and Flying Scot providing some very nice examples. Cast lugs really started to come into greater use in the 70's - Albert Eisentraut had his own design made for his use. But they only really proliferated when Microfusione started really cranking them out in the 80's, and everybody had a set made up with their own name and logos cast in. The vast majority of the lugs of the post-war era into the 80's were pressed and had to be worked by hand - only in the 80's and beyond did cast lugs become the "industry standard."

https://www.classiclightweights.co.uk...ts/nervex.html

Edit to note that in the immediate post-war era in the UK at least, cast lugs were common, and were superseded by stamped/pressed lugs in the mid-50's. They were of course very different from the precision castings that became available from Microfusione and others in the late 70's-80's.

Last edited by Picchio Special; 05-23-11 at 12:43 PM.
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Old 05-23-11 | 07:19 AM
  #73  
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The lug stamping process is beautifully explained in the 1994 Bridgestone catalog posted on Sheldon Brown's website. It looks like Grant Petersen's work.

Stamped Steel Frame Parts

...and How to Make Them

How sand casting parts is done.

Sand Casting: Steps 1, 2, 3, and 4

Sand Casting: Steps 5, 6, 7, and 8
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Old 05-23-11 | 07:26 AM
  #74  
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Old 05-23-11 | 07:32 AM
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