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Replacing chain after 1350 miles

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Old 10-20-15, 12:03 PM
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Originally Posted by Marcus_Ti
New in the bag Campag Chorus 11spd chain. Lucky for you was time to change chains

https://www.dropbox.com/photos/share...aBY3eFO6n5wuzI

All bicycle chains (that I know of) everywhere are 1" pitch (1 full link is 1", and thus internall the distances are the same), thus the roller spacing is identical....kinda funny when you think about how everything else is metric. Campagnolo advises in their official documentation to track chain wear measuring roller pitch across 6 full links, and when their length exceeds 132.7mm to replace, and not to use the 12" equals 12 links and 0.5% rule....however, with a decent digital caliper that is accurate and repeatable to thousands of an inch, that averaging over 6 links isn't necessary just remember 0.200" new and 0.240" replace (or rotate at 0.220", for fans like myself of rotating chains). The iGaging one above was $25 IIRC and certified as accurate to 0.001" IIRC, not only cheaper than most chain-checkers but far more accurate and repeatable as well and tells you what you need to know in a meaningful data way.

Sorry was in a hurry earlier and meant to type "roller pairing" in my last post. Probably what confused y'all.
Something about that doesn't sound right. 0.240" would represent the wear of two pins, correct? If new is 0.200", then the wear of one pin would be 0.020", times 24 rollers in 12 inches, is 0.48" or nearly 1/2 inch of total wear in 12 inches. That is FAR more than 0.5% wear. That's more like 4%.

For 0.5% wear you should be looking for something like 0.202" if 0.200" is new.
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Old 10-20-15, 12:22 PM
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Roller wear != chain stretch.
These are two different kinds of wear.
Chain stretch is from the the pins wearing against the *inside* of the bushings.
Roller wear is from the inside of the rollers wearing against the *outside* of the bushings, (and probably a little of the outside of the roller wearing against the cogs).
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Old 10-20-15, 12:26 PM
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Originally Posted by PatrickGSR94
Something about that doesn't sound right. 0.240" would represent the wear of two pins, correct? If new is 0.200", then the wear of one pin would be 0.020", times 24 rollers in 12 inches, is 0.48" or nearly 1/2 inch of total wear in 12 inches. That is FAR more than 0.5% wear. That's more like 4%.

For 0.5% wear you should be looking for something like 0.202" if 0.200" is new.

Hmmmm, interesting. I just "mic'ed" a couple of pairs of rollers and got .224 inches. And my chain has about 1000 up to 1200 miles on it.
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Old 10-20-15, 12:33 PM
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Originally Posted by tjkoko
Hmmmm, interesting. I just "mic'ed" a couple of pairs of rollers and got .224 inches. And my chain has about 1000 up to 1200 miles on it.
I still have my old original worn chain pictured above, laying around in the garage. I'll measure between rollers this evening and see how it comes out. It was stretched nearly 1% based on ruler measurement.
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Old 10-20-15, 02:08 PM
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I don't keep track of my mileage, but change the chain based on the Park Tools chainwear checker. It's cheap insurance, and much better than replacing the cassette.
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Old 10-20-15, 09:14 PM
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Originally Posted by ThermionicScott
That's pretty dismal for 7/8-speed chains. Which brand/model are you using?
SRAM PC 870. I get more in the summer, and less in the winter. I could probably double the mileage at a cost of cassette and chainwheel wear, but chains are cheap.
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Old 10-20-15, 09:38 PM
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Originally Posted by FanaticMN
SRAM PC 870. I get more in the summer, and less in the winter. I could probably double the mileage at a cost of cassette and chainwheel wear, but chains are cheap.
Hmm! I would expect much more from that model, but winter does take a toll on chains.
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Old 10-21-15, 06:14 AM
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Originally Posted by JohnJ80
That's generally the first clue that a chain is nearing the end. A good cleaning and quality lube job should make it almost silent. If that is not the case, it's likely wearing.

With some of the newer lubes, cleaning and lube is a single pass. I started using Rock n Roll gold for just that reason. You lube up the chain so it's pretty wet with the lube, spin the chain forward for 10 seconds. Then let it sit for a few seconds then spin it backwards for 10 seconds. All the dirt and grit floats up and you spin the chain through a cloth to take off the excess carrier in the lube that is holding all the grease and grit. Do it again until the grit is gone. I'm pretty picky about chain cleaning and lubes and I really like a clean chain. This is the easiest way to get there that I have seen.

J.
thanks for that J
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Old 10-22-15, 07:23 PM
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Originally Posted by tjkoko
Hmmmm, interesting. I just "mic'ed" a couple of pairs of rollers and got .224 inches. And my chain has about 1000 up to 1200 miles on it.
I just checked my old chain (pictured earlier in this thread, stretched nearly 1%), and most rollers measured .217 to .218 at outer link plates (micrometer won't fit between the inner link plates on the 3/32" chain).

I then checked a length of my current KMC X10L Ti chain that I had laying around, cut off from when I first installed it, so still brand new. It measured .202 between rollers at outer plates.

Just checked the X10L chain on my road bike and it's also stretched out a fair bit, about the same as my old chain. But I've been using my current chain about 3 times as long (2K vs 6K miles).

Last edited by PatrickGSR94; 10-22-15 at 07:36 PM.
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Old 10-22-15, 08:07 PM
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This is what my Gazelles chain looks like after over 3800 miles of all weather riding with no maintenance.

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Old 10-22-15, 08:42 PM
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Originally Posted by PatrickGSR94
I just checked my old chain (pictured earlier in this thread, stretched nearly 1%), and most rollers measured .217 to .218 at outer link plates (micrometer won't fit between the inner link plates on the 3/32" chain).

I then checked a length of my current KMC X10L Ti chain that I had laying around, cut off from when I first installed it, so still brand new. It measured .202 between rollers at outer plates.

Just checked the X10L chain on my road bike and it's also stretched out a fair bit, about the same as my old chain. But I've been using my current chain about 3 times as long (2K vs 6K miles).
My brand new and unused SRAM PC850 chain measures .211" between the rollers within the outer link plate fwiw. Looking at the previous post where his X10L chain measures .202" between rollers, it appears that different brands of chains offer rollers having different diameters!?!?!?!?
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Old 10-22-15, 09:56 PM
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Originally Posted by tjkoko
My brand new and unused SRAM PC850 chain measures .211" between the rollers within the outer link plate fwiw. Looking at the previous post where his X10L chain measures .202" between rollers, it appears that different brands of chains offer rollers having different diameters!?!?!?!?
I have no idea. But that PC850 is an 8-sp chain, whereas I was measuring a 10-sp chain. Could be some difference there, who knows.
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Old 10-22-15, 10:03 PM
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Originally Posted by tjkoko
My brand new and unused SRAM PC850 chain measures .211" between the rollers within the outer link plate fwiw. Looking at the previous post where his X10L chain measures .202" between rollers, it appears that different brands of chains offer rollers having different diameters!?!?!?!?
Possibly, but brands/models vary in the amount of roller slop, too. It's why, if you're going to use most chain checkers, it's good to see what it reads for a brand-new chain so that you have a better idea when it is actually worn out.
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Old 10-22-15, 10:07 PM
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So check this out, I examined my old chain under a magnifier, and found the links are stamped "SACHS PC59". I looked that up and apparently that's a 9-speed chain. But it came stock on my 2011 Felt Z85 with 10-speed 105 5700. Weird.
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Old 10-23-15, 05:14 AM
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Originally Posted by ThermionicScott
Possibly, but brands/models vary in the amount of roller slop, too. It's why, if you're going to use most chain checkers, it's good to see what it reads for a brand-new chain so that you have a better idea when it is actually worn out.
Therefore it would seem that it's not the absolute measurement that counts; rather, it's the before (brand new chain) and after (used chain) measurement that should be looked at to compare the difference.
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Old 10-23-15, 07:28 AM
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I still think it's better to measure total stretch over 10-12 links rather trying to measure in between each roller.
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Old 10-23-15, 07:47 AM
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Originally Posted by PatrickGSR94
I still think it's better to measure total stretch over 10-12 links rather trying to measure in between each roller.
Probably it's the best method since you get an "average" over the length of twelve inches as opposed to just a few links.
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Old 10-23-15, 07:53 AM
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Originally Posted by Giant Doofus
I needed to clean and lube my chain today. I normally do this at home, but since I was in the co-op at the time I decided to go ahead and use the Park tool chain checker. It failed the .5% measurement and very nearly failed the .75% one! I was really surprised because the chain only has 1350 miles on it. I ride in the rain quite a bit, but I'm pretty good about wiping the chain down and keeping it properly lubed.

I'm on a 2015 Bianchi Volpe with a 3x10 Tiagra drivetrain. Any recommendations for a new chain that might hold up better?
I replace at 0.75 and when I was riding the hybrid, which got ridden not only in the rain but on gravel roads (lots of grit) I never got more than 1800 miles out of a chain, so this doesn't really surprise me.

I honestly did some experimentation and found two things: First, for me, it didn't make any sense to be super meticulous about cleaning - if I cleaned several times a week I got maybe another 100 miles out of the chain, at the cost of several hours of chain cleaning time and a lot of scrweing around and getting dirty. Second, it actually didn't make sense to replace the chain at all. I was riding a hybrid with fairly cheap components ($20 cassette, and I could usually find full cranksets on clearance at Nashbar or somewhere for < $20). I could replace the chain every 1800 miles and at about 9000 miles I'd have to replace the cassette because it was too worn. Or I could just leave the chain on there an let it wear, and I'd still have to replace the cassette and chain at 9000 miles. So changing the chain did nothing but use up more chains. I didn't even always have to replace the crankset, only maybe every other time.

I think it was maybe because it was an 8 speed cassette, probably a lot less picky about things than the 10 speed I run now. But honestly, I was perfectly happy with 8 speed - I'm considering switching my road bike to 8. With 10 there are gears when I can't really tell if it shifted or not, they're so close.
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Old 10-23-15, 07:54 AM
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Originally Posted by tjkoko
Probably it's the best method since you get an "average" over the length of twelve inches as opposed to just a few links.
Plus the difference between the 0.218" and 0.202" I measured between old and new doesn't really add up. That's a difference of .016". Divide that by 2 since I was pushing two rollers apart, is theoretically .008" wear on each pin. Multiply that by 24 pins (in 12 inches) is 0.192" or 3/16" or 1.5% stretch over 12". The chain wasn't stretched nearly that much. More like 3/32" to 1/8" maximum, around .78% to 1% stretch.

So I think that .218" represents the wear of two rollers AND two pins all added together, which is WAY inaccurate. Still better to measure total stretch over 12 links with a ruler like I showed on the last page.
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Old 10-23-15, 07:55 AM
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Originally Posted by PatrickGSR94
I still think it's better to measure total stretch over 10-12 links rather trying to measure in between each roller.
Well, sure, the wear you're trying to measure is on the order of 1/64 of an inch. That's hard to measure. Multiply by 10, you're measuring 1/6 of an inch, which is trivial to measure.
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Old 10-23-15, 09:46 AM
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I have also pushed chains to stretch at around 1k miles. It only got that low one time, 2500 is about my ceiling. I am not too attentive about cleaning during the rainy season (October->June). I don't find it too hard or expensive to just replace chains and not replace cassettes as often.

I am intrigued by that Shimano gauge that takes out roller wear from the stretch estimate. Will be thinking about that in the future.
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Old 10-23-15, 10:10 AM
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It may not be the chain, it could be the engine. What is your riding style? Do you mash the pedals frequently by standing up or by maintaining low rpm? I get about 8000 miles per chain, without very much maintenance, but I never stand up and I pedal at about 90 rpm plus or minus 5.
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Old 10-23-15, 12:04 PM
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***t. Taking all of the comments into account, I'll simply replace the chain at xxxx miles and not worry about further unless shifting becomes an issue. ....and then just R&R the whole drivetrain.
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Old 10-23-15, 12:08 PM
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Not me, I don't like wasting stuff when there's still life left in it. Although I haven't really checked the stretch on my KMC chain until last night, and it's been on the bike 2 years and 6,000 miles. Time for a new one! I hope I can get by without replacing the Ultegra cassette.
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Old 10-23-15, 12:10 PM
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I use the Shimano chain checker.
I ride 4000-5000 miles a year.
Looking over my records, it looks like I have ordered 8 chains over the last 7 years, so I'm getting ~4000 miles/chain.
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