DIY Pannier
#1
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SERENITY NOW!!!

Joined: Aug 2005
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From: In the 212
Bikes: Haro Vector, IRO Rob Roy, Bianchi Veloce
DIY Pannier
Summer's coming and I don't want to deal with a sweaty back this year so I decided to get panniers. Good ones are expensive (think Ortlieb and Arkel) which got me thinking, "Can't I just convert a bag I already have into a pannier?" The answer is, "Well, I've got nothing better to do." But first, I needed to find the right hardware. Luckily, Arkel offers the Cam-lock hook kit.

Which would go on this old bag (now with 50% more dust!).

I also needed some eyelets to keep the fabric from tearing apart after making holes in it. Amazingly enough, my wife had these for some odd reason so I didn't have to buy them which was good since I didn't know where I would've gotten them.

So I popped some holes in the bag and hammered in the eyelets. My neighbors must've loved me for that.

Then mounted the pannier kit.

Oh wait, I need a rack, don't I?

So I went to my LBS and got a new rack when my old one turned out to suck big time. Even though they were closing and all changing into their riding clothes, they hooked me up with a rack that did the trick.

So now I have a pannier!

Checked for heel clearance and it seemed to clear it. Next up is a test ride around the block and probably a piece of masonite or something to keep the back of the bag rigid and out of the spokes.

Which would go on this old bag (now with 50% more dust!).

I also needed some eyelets to keep the fabric from tearing apart after making holes in it. Amazingly enough, my wife had these for some odd reason so I didn't have to buy them which was good since I didn't know where I would've gotten them.

So I popped some holes in the bag and hammered in the eyelets. My neighbors must've loved me for that.

Then mounted the pannier kit.

Oh wait, I need a rack, don't I?

So I went to my LBS and got a new rack when my old one turned out to suck big time. Even though they were closing and all changing into their riding clothes, they hooked me up with a rack that did the trick.

So now I have a pannier!

Checked for heel clearance and it seemed to clear it. Next up is a test ride around the block and probably a piece of masonite or something to keep the back of the bag rigid and out of the spokes.
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HHCMF - Take pride in your ability to amaze lesser mortals! - MikeR

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HHCMF - Take pride in your ability to amaze lesser mortals! - MikeR

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#3
Thread Starter
SERENITY NOW!!!

Joined: Aug 2005
Posts: 8,739
Likes: 2
From: In the 212
Bikes: Haro Vector, IRO Rob Roy, Bianchi Veloce
Panniers on fixed gears! It's the new white belt/trucker cap/ironic shirt/girl jeans combo!
__________________
HHCMF - Take pride in your ability to amaze lesser mortals! - MikeR

We demand rigidly defined areas of doubt and uncertainty!
HHCMF - Take pride in your ability to amaze lesser mortals! - MikeR

We demand rigidly defined areas of doubt and uncertainty!
#4
Bubba Ho-Tep's BFF
Joined: Feb 2006
Posts: 354
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From: Escaped NYC
Bikes: Brompton & a Bianchi Volpe do-it-all-bike
Looks a lot like my Arkel Briefcase now... dust included.
Get that masonite or something for the back of the bag. You might want to remount the Arkel cam bit to both the bag and the hard backing in the bag, that's how most panniers are made. Should take a bit more stress off the bag fabric.
Damn nice briefcase pannier you've got now though...
Get that masonite or something for the back of the bag. You might want to remount the Arkel cam bit to both the bag and the hard backing in the bag, that's how most panniers are made. Should take a bit more stress off the bag fabric.
Damn nice briefcase pannier you've got now though...
#5
always rides with luggage
Joined: Feb 2005
Posts: 2,109
Likes: 20
From: KIGX
Bikes: 2007 Trek SU100, 2009 Fantom CX, 2012 Fantom Cross Uno, Bakfiets
I have an old backpack from the British Burn Society (courtesy of my wife's cousin on our last trip to the UK) that I have my eye on to convert to a pannier when one of my old REI panniers finishes falling apart. I'll have to remember the eyelets. I have plenty of ABS plastic laying around for backing, though.
Thanks for the pics.
Thanks for the pics.
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--Ben
2006 Trek SU100, 2009 Motobecane Fantom CX, 2011 Motobecane Fantom Cross Uno, and a Bakfiets
Previously: 2000 Trek 4500 (2000-2003), 2003 Novara Randonee (2003-2006), 2003 Giant Rainier (2003-2008), 2005 Xootr Swift (2005-2007), 2007 Nashbar 1x9 (2007-2011), 2011 Windsor Shetland (2011-2014), 2008 Citizen Folder (2015)
Non-Bike hardware: MX Linux / BunsenLabs Linux / Raspbian / Mac OS 10.6 / Android 7
--Ben
2006 Trek SU100, 2009 Motobecane Fantom CX, 2011 Motobecane Fantom Cross Uno, and a Bakfiets
Previously: 2000 Trek 4500 (2000-2003), 2003 Novara Randonee (2003-2006), 2003 Giant Rainier (2003-2008), 2005 Xootr Swift (2005-2007), 2007 Nashbar 1x9 (2007-2011), 2011 Windsor Shetland (2011-2014), 2008 Citizen Folder (2015)
Non-Bike hardware: MX Linux / BunsenLabs Linux / Raspbian / Mac OS 10.6 / Android 7
Last edited by bigbenaugust; 05-07-08 at 12:27 PM. Reason: can't spell!
#7
Senior Member
Joined: Apr 2007
Posts: 2,383
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From: Calgary
Bikes: 2018 Ghost Square Trekking B2.8 e-bike; 2015 MEC Cote gravel/touring bike; 1985 Boyes-Rosser tourer, now outfitted as Winter Trundle-bike
The eyelets can be found in any sewing store. Camping stores often carry them as well, but that brand, "Unique," is a standby in the sewing departments of Michaels', Wal-Mart, and Zellers (for the Canadians). Fabricland, Hobby Lobby, Jo-Anne's - any of those will have them. The usual retail on those is about $3. They come in lots of different sizes.
Be warned that the eyelets are not all that wide, and they can rip out of the fabric. I'd recommend reinforcing the fabric (with a patch - you can get the iron-on ones in the same place as the eyelets), and putting glue around the edge of the hole you cut. You don't have to let the glue dry before you attach the eyelet.
Spent 5 years or so working in fabric shops...
Be warned that the eyelets are not all that wide, and they can rip out of the fabric. I'd recommend reinforcing the fabric (with a patch - you can get the iron-on ones in the same place as the eyelets), and putting glue around the edge of the hole you cut. You don't have to let the glue dry before you attach the eyelet.
Spent 5 years or so working in fabric shops...
#9
Thread Starter
SERENITY NOW!!!

Joined: Aug 2005
Posts: 8,739
Likes: 2
From: In the 212
Bikes: Haro Vector, IRO Rob Roy, Bianchi Veloce
BUMP! Time for an update. I changed the position of the pannier kit so it tilts the bag away from the pedals and added a stiff board to keep the bag from scraping the wheels.
When punching the new holes, I took Buglady's advice and glued the fabric around the eyelet.

Here's a cautionary picture of the back. Obviously, I don't subscribe to the "Measure twice, cut once" methodology. However, if you don't want a bunch of extra holes in your bag, you may want to exercise more care than I did.
When punching the new holes, I took Buglady's advice and glued the fabric around the eyelet.

Here's a cautionary picture of the back. Obviously, I don't subscribe to the "Measure twice, cut once" methodology. However, if you don't want a bunch of extra holes in your bag, you may want to exercise more care than I did.
__________________
HHCMF - Take pride in your ability to amaze lesser mortals! - MikeR

We demand rigidly defined areas of doubt and uncertainty!
HHCMF - Take pride in your ability to amaze lesser mortals! - MikeR

We demand rigidly defined areas of doubt and uncertainty!






