Coroplast Tail Box
#1
Thread Starter
Gray Haired Commuter
Joined: Oct 2008
Posts: 333
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From: Corpus Christi, Tx
Coroplast Tail Box
South Texas winters often mean having a 30-35 degree difference between the morning commute and the return trip in the evening. I decided I needed some more carrying capacity then the trunk bag I've been using for ferrying the clothes back and forth. I also use the bike to transport documents during the workday. So I decided to build a tailbox out of coroplast. I originally thought I would use some of the political signs I have harvested after the election, but I thought it would be better to use a solid color that would add to my daytime visibility. Fortunately, I have a plastic dealer in my neighborhood and he sold me a half sheet for $7.00. Add a few zip ties and pop-rivets, and you got some serious carrying capacity for a good price.
Summary
Cost: Low
Difficulty to build: Low
Fred Factor: Pretty high!
The original dimensions were 16x16x10 with a smaller section in front to fit under the seat. But after putting that one on the bike, I found that my legs were hitting the box when I pedaled. And even though it gave me enough room for a pretty decent grocery run, I just didn't like the way it looked. So I cut four inches off the bottom and this is the result:




Summary
Cost: Low
Difficulty to build: Low
Fred Factor: Pretty high!

The original dimensions were 16x16x10 with a smaller section in front to fit under the seat. But after putting that one on the bike, I found that my legs were hitting the box when I pedaled. And even though it gave me enough room for a pretty decent grocery run, I just didn't like the way it looked. So I cut four inches off the bottom and this is the result:
#2
Biker, Lover, Fighter
Joined: Aug 2008
Posts: 414
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From: CA
Bikes: My own hand built frames
Sweet! You should submit that to https://bikehacks.com/
#3
An Army of Fred
Joined: Dec 2007
Posts: 1,003
Likes: 3
From: Lost South of Nowhere East of Edan On the Waterfront Far from the Madding Crowd (Biloxi, MS)
Bikes: 1992 Specialized Crossroads Trail
WOW!!
That is totally Fred. I love it.
You don't happen to have a step-by-step on that project?
That is totally Fred. I love it.
You don't happen to have a step-by-step on that project?
#4
Thread Starter
Gray Haired Commuter
Joined: Oct 2008
Posts: 333
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From: Corpus Christi, Tx
#8
Senior Member
Joined: Jul 2008
Posts: 825
Likes: 3
i read the title and i was like "seriously?"
i applaud your innovation, but i question the design. firstly, freds need to go fast, it seems anti aerodynamic, why not just ride around with a parashoot? you have steep and harsh angles that are just going to suck and hold the air, make it more "aero!" sloping angles, and make it double butted for the weight wennies!
secondly, it looks like a childs seat. where are the seatbelts, do you stuff the child instead, do you bungie them to the back??? i'd like to know whre the children go.
lastly how much weight does it handle, can you put in a couple dumbells and a 15lbs chain lock?(who needs a gym with dumbells on wheels?)it doesn't look to sterdy, maybe put in the L-brackets. and attachet it better to the rear rack, what two clear zip ties? good bye load! also it doesn't look waterproof, or even water ressistant, add ruber o-rings!
i applaud your innovation, but i question the design. firstly, freds need to go fast, it seems anti aerodynamic, why not just ride around with a parashoot? you have steep and harsh angles that are just going to suck and hold the air, make it more "aero!" sloping angles, and make it double butted for the weight wennies!
secondly, it looks like a childs seat. where are the seatbelts, do you stuff the child instead, do you bungie them to the back??? i'd like to know whre the children go.
lastly how much weight does it handle, can you put in a couple dumbells and a 15lbs chain lock?(who needs a gym with dumbells on wheels?)it doesn't look to sterdy, maybe put in the L-brackets. and attachet it better to the rear rack, what two clear zip ties? good bye load! also it doesn't look waterproof, or even water ressistant, add ruber o-rings!
#9
Thread Starter
Gray Haired Commuter
Joined: Oct 2008
Posts: 333
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From: Corpus Christi, Tx
I appreciate that--especially coming from another "Windy City" (or at least in the vicinity) resident.
One of the reasons I quit commuting on a fully-faired bike several years ago was the repeated incidents of being pushed around by a big gust.
One of the reasons I quit commuting on a fully-faired bike several years ago was the repeated incidents of being pushed around by a big gust.
#11
Thread Starter
Gray Haired Commuter
Joined: Oct 2008
Posts: 333
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From: Corpus Christi, Tx
Well, I read your post and wasn't sure if you were serious or not (especially with the child seat comment). So I'll address your concerns that could be.
Yea, I could have made this more aero but I went with an easier to build design. I could have curved the back like I did here:

Even with the "harsh angles" most of it is sitting behind my butt of churning thighs--a lot more aero than grocery bag panniers.
Stuffed in head first.
It's plenty damn sterdy(sic). It protrudes two inches on either side of the rack but the vast majority of the surface is supported directly. There are six zip ties holding it to the rack--it aint going anywhere. I have thought about putting in a thin piece of sheet metal on the bottom and bolting it down but it really isn't necessary. I'll put my 35 pound kettlebell in there as a test for you.
Not true. I rode home in the rain last week and everything inside was perfectly dry.
i applaud your innovation, but i question the design. firstly, freds need to go fast, it seems anti aerodynamic, why not just ride around with a parashoot? you have steep and harsh angles that are just going to suck and hold the air, make it more "aero!" sloping angles, and make it double butted for the weight wennies!
Even with the "harsh angles" most of it is sitting behind my butt of churning thighs--a lot more aero than grocery bag panniers.
secondly, it looks like a childs seat. where are the seatbelts, do you stuff the child instead, do you bungie them to the back??? i'd like to know whre the children go.
lastly how much weight does it handle, can you put in a couple dumbells and a 15lbs chain lock?(who needs a gym with dumbells on wheels?)it doesn't look to sterdy, maybe put in the L-brackets. and attachet it better to the rear rack, what two clear zip ties? good bye load!
also it doesn't look waterproof, or even water ressistant, add ruber o-rings!
#12
#13
Thread Starter
Gray Haired Commuter
Joined: Oct 2008
Posts: 333
Likes: 0
From: Corpus Christi, Tx






