8 broken spokes, do I weigh too much?
#26
The rear wheels on my commuter bikes go through broken spoke phases, and I just went through one recently on my summer commuter bike. I can attribute that phase mostly due to the commute route that I was taking since I was riding off a tall curb in one spot, and I was riding with heavily loaded panniers.
Since my time is relatively cheap, spokes are inexpensive, and my commutes are not what I consider very long, I just replace them as needed.
Since my time is relatively cheap, spokes are inexpensive, and my commutes are not what I consider very long, I just replace them as needed.
#27
Giftless Amateur

Joined: Oct 2007
Posts: 3,334
Likes: 851
From: MD / metro DC
Bikes: Cross-Check/Nexus commuter. Several others for various forms of play.
#28
Senior Member
Joined: Apr 2009
Posts: 2,053
Likes: 0
From: Alexandria, VA
Bikes: Trek 830 Mountain Track Drop bar conversion
I've been trying for 18 months and 4,000 miles. Sad thing is, I have already lost some weight during that time to get to where I am. Here's to keeping that up and lending my spokes a hand, though...
#29
Senior Member
Joined: Aug 2010
Posts: 106
Likes: 0
From: NYC
I weigh 195 lbs (down from 215!), around the same as you. I'm guessing it is your wheels. I put my wheels through hell, riding relatively quickly on a lot of very sub-par road conditions (potholes with their own zipcodes). I've never broken a spoke (although I have bent some rims. Maybe get a better wheelset?
#30
Senior Member
Joined: Apr 2010
Posts: 6,341
Likes: 326
From: Mountain View, CA USA and Golden, CO USA
Bikes: 97 Litespeed, 50-39-30x13-26 10 cogs, Campagnolo Ultrashift, retroreflective rims on SON28/PowerTap hubs
Spokes fail due to fatigue, with the number of cycles dependent on average stress and magnitude of the stress cycles.
Not all of the spoke elbow was taken past its elastic limit when the spoke was made, so areas of high average stress remain in wheels that are not stress relieved.
With these areas having about the same stress in all the spokes, those with the same tension on top of that which undergo the same stress cycles (about 750 a mile with a tension change of 40-60% of bike+rider weight) should fail about the same time.
#31
member
Joined: Oct 2009
Posts: 319
Likes: 0
From: SF bay area
Bikes: 33yr old mtn bike
I go through stages where I break a lot of spokes on the rear wheel, 32 spoke, 26" rim.
My mtn bike has rim brakes, so one theory is when the rim metal thickness is reduced to a certain point, the wheel starts to go out of true more often, then some spokes have too little tension, others perhaps too much.
Recently, I got a Park spoke tension meter, and I now regularly check each spoke for tension every 6 weeks, some do need to be adjusted, the tension can change over time. It seems too little tension causes the most breakage.
I'm not so heavy <160, but the bike carries a lot; 50-65 lbs total for commuting.
My rims seem to last 2 years on average (12K to 15K miles), these are a store bought wheels, not hand made. Hand made 36 spoke will be my next experiment.
My mtn bike has rim brakes, so one theory is when the rim metal thickness is reduced to a certain point, the wheel starts to go out of true more often, then some spokes have too little tension, others perhaps too much.
Recently, I got a Park spoke tension meter, and I now regularly check each spoke for tension every 6 weeks, some do need to be adjusted, the tension can change over time. It seems too little tension causes the most breakage.
I'm not so heavy <160, but the bike carries a lot; 50-65 lbs total for commuting.
My rims seem to last 2 years on average (12K to 15K miles), these are a store bought wheels, not hand made. Hand made 36 spoke will be my next experiment.
#32
curmudgineer
Joined: Dec 2009
Posts: 4,417
Likes: 113
From: Chicago SW burbs
Bikes: 2 many 2 fit here
Drew Eckhardt, I think I understand and agree with what you're saying, but it seems a little garbled. Can you re-read your post and clarify a little?
buzzbee, you are correct about too little tension. Though it is counter-intuitive to the lay-person, proper (high) tension ensures that the cyclic stress that the spoke is exposed to is minmal, so accumulation of fatigue damage is eliminated. Low tension results in high cyclic stress, so fatigue damage, leading to failure, is accelerated.
buzzbee, you are correct about too little tension. Though it is counter-intuitive to the lay-person, proper (high) tension ensures that the cyclic stress that the spoke is exposed to is minmal, so accumulation of fatigue damage is eliminated. Low tension results in high cyclic stress, so fatigue damage, leading to failure, is accelerated.
#33
Four years ago, I was in this exact predicament with a cheapo replacement wheel. I went out and bought 36 straight gauge DT spokes and rebuild the wheel. I'm still riding on it 4 years later. No more broken spokes.
#34
I'm not sure that this is a very effective way of handling it. It would be a lot more efficient to just replace all of them at once. Clearly if you have 5 or 6 broken spokes, the rest of them are probably fatigued as well. Replacing all of them guarantees a fresh start for the wheel.
Four years ago, I was in this exact predicament with a cheapo replacement wheel. I went out and bought 36 straight gauge DT spokes and rebuild the wheel. I'm still riding on it 4 years later. No more broken spokes.
Four years ago, I was in this exact predicament with a cheapo replacement wheel. I went out and bought 36 straight gauge DT spokes and rebuild the wheel. I'm still riding on it 4 years later. No more broken spokes.
#35
Goathead Magnet
Joined: Nov 2005
Posts: 673
Likes: 11
From: Albuquerque, NM
Bikes: Surly LHT, Cannondale Caffeine F3
Don't forget, a bicycle wheel is highly statically indeterminate, and operates in a highly dynamic environment. Simplifying assumptions must be made with great care.
#36
Giftless Amateur

Joined: Oct 2007
Posts: 3,334
Likes: 851
From: MD / metro DC
Bikes: Cross-Check/Nexus commuter. Several others for various forms of play.
EKW -- good luck! I've lost some ground then plateaued myself, shaking up the diet and off-the-bike exercise program.
Drew Eckhardt & Tundra Man -- I think you're both right. The one (or several) broken spoke(s) creates an extra stress on other spokes that spikes their fatiguing and/or is often enough to push the accumulated fatigue over the top. Peak & cumulative combine.
All -- since we're drifting into all this spoke-ology / metallurgy talk again, let me ask a question that I've heard kicked around but I don't know what the gospel is: for a heavier person, interested primarily in durability (not racing performance, pinching a penny, etc.), which is best -- single-butted or double-butted spokes? There are confounding issues with regard to strength, tension, elasticity, etc. What nets out best?
Drew Eckhardt & Tundra Man -- I think you're both right. The one (or several) broken spoke(s) creates an extra stress on other spokes that spikes their fatiguing and/or is often enough to push the accumulated fatigue over the top. Peak & cumulative combine.
All -- since we're drifting into all this spoke-ology / metallurgy talk again, let me ask a question that I've heard kicked around but I don't know what the gospel is: for a heavier person, interested primarily in durability (not racing performance, pinching a penny, etc.), which is best -- single-butted or double-butted spokes? There are confounding issues with regard to strength, tension, elasticity, etc. What nets out best?
#37
Senior Member
Joined: Jun 2008
Posts: 1,977
Likes: 1
From: 52°57'N 6°21'E
Bikes: Giant OCR
I weigh 190 and have been riding two different wheel sets over a 2 year span. Haven't had one broken spoke ever.
I assume it's the wheels on the Soho that aren't as great as a wheel can be. What brand and type rims are on the Soho? How many spokes?
I assume it's the wheels on the Soho that aren't as great as a wheel can be. What brand and type rims are on the Soho? How many spokes?
#38
Senior Member
Joined: Jan 2010
Posts: 450
Likes: 4
Straight gauge spokes all around carry my 330 lbs with no problems whatsoever. No need for complicating things, all that you need is quality workmanship when building wheels, as I already said.
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