Go Back  Bike Forums > Bike Forums > Electric Bikes
Reload this Page >

Road Bike Conversion

Search
Notices
Electric Bikes Here's a place to discuss ebikes, from home grown to high-tech.

Road Bike Conversion

Thread Tools
 
Search this Thread
 
Old 11-19-15 | 08:07 AM
  #1  
R88's Avatar
R88
Thread Starter
Senior Member
 
Joined: Nov 2006
Posts: 90
Likes: 0
From: Alaska

Bikes: Novara Randonee, Specialized Rockhopper

Road Bike Conversion

I'm thinking of converting my wife's Novara Camera Pro to a mid-drive Ebike. This bike has an aluminum frame & drop handle bars. I'm looking at an ERad 500 W. motor and have not yet looked at batteries. I'm hoping for a range of 50 miles at an assist level setting of 1 on level terrain. My wife is about 160 Lbs. I'm completly new to this and looking for any advice and guidance this forum has to offer. Thank you.
R88 is offline  
Reply
Old 11-19-15 | 12:26 PM
  #2  
Senior Member
 
Joined: Feb 2007
Posts: 1,982
Likes: 11
From: Puget Sound

Bikes: 2007 Rocky Mountain Sherpa 30 (bionx), 2015 Cannondale Synapse Carbon Ultegra

Originally Posted by R88
I'm thinking of converting my wife's Novara Camera Pro to a mid-drive Ebike. This bike has an aluminum frame & drop handle bars. I'm looking at an ERad 500 W. motor and have not yet looked at batteries. I'm hoping for a range of 50 miles at an assist level setting of 1 on level terrain. My wife is about 160 Lbs. I'm completly new to this and looking for any advice and guidance this forum has to offer. Thank you.

One of the easier conversions would be a BionX rear hub. If you're new, and don't want to mess with all the problems of a mid-drive conversion, I would go the BionX route and let a dealer do the conversion. Some people enjoy the process of problem solving and trouble shooting that can happen during a self installation of a conversion kit... that's not me - I just want it on there and I want to ride away knowing that I have a very reliable e-bike. That was my experience with the dealer installed BionX. I ride the bike 4-5 days a week as a commuter - the system has been absolutely perfect and trouble free. I think you would get the range you are looking for from the BionX even though rear drive hubs are not as efficient as mid drives.

I do not have experience riding an aftermarket mid drive conversion. I've ridden several mid drive bikes that use the bosch mid drive. They are fantastic. However, bikes that use the bosch mid drive have OEM frames built specifically for bosch. the bosch mid drive is not available as a conversion kit.
InTheRain is offline  
Reply
Old 11-19-15 | 03:39 PM
  #3  
Banned
 
Joined: Jun 2010
Posts: 43,586
Likes: 1,380
From: NW,Oregon Coast

Bikes: 8

there's mid drive motors too, replaces the crankset .. get more hill torque hub motors are for speed help.
fietsbob is offline  
Reply
Old 11-19-15 | 04:22 PM
  #4  
Senior Member
10 Anniversary
 
Joined: Jul 2012
Posts: 3,839
Likes: 57
From: Canada, PG BC

Bikes: 27 speed ORYX with over 39,000Kms on it and another 14,000KMs with a BionX E-Assist on it

Unless there are big hills and you want lots of assistance or actually want the motor to do all/most of the work going up the hills, I would stick with a rear nub system, for simplicity reasons if you don't really need mid drive. JMO

Last edited by 350htrr; 11-19-15 at 08:48 PM. Reason: add stuff
350htrr is offline  
Reply
Old 11-19-15 | 07:42 PM
  #5  
Senior Member
10 Anniversary
 
Joined: Jul 2014
Posts: 5,059
Likes: 1,283
From: socal

Bikes: DIY

Agree with 350 in principle that a hub is great for flat terrain. Problem with your frame is that it's aluminum which means one or two torque arms for a rear hub or use a front hub if the fork is steel. Just for information, I built a 750w BBS02 mid drive with a 52V battery ($500 for motor kit, $320 for 52V, 10ah Samsung battery) and it was only slightly more difficult than front and rear hub conversions, just needed some bike tools that I already had.
2old is online now  
Reply
Old 11-19-15 | 08:58 PM
  #6  
Senior Member
10 Anniversary
 
Joined: Jul 2012
Posts: 3,839
Likes: 57
From: Canada, PG BC

Bikes: 27 speed ORYX with over 39,000Kms on it and another 14,000KMs with a BionX E-Assist on it

My next set up may be a mid-drive unit... But, because I actually want to put in most of the pedal effort a rear hub is good enough for me, and so does the wife... She finds it great, good enough to give her that little bit of assistance she may need/want sometimes riding her bike so that it's a fun ride all the time, and not become a struggle/fail on some rides... If I wanted assist that would take me up all the hills around here without me putting in much/any effort I would certainly "need" a mid drive or about a 2,000watt rear hub...

Last edited by 350htrr; 11-19-15 at 09:05 PM. Reason: add stuff
350htrr is offline  
Reply
Old 11-20-15 | 12:24 AM
  #7  
Senior Member
10 Anniversary
 
Joined: Jul 2014
Posts: 5,059
Likes: 1,283
From: socal

Bikes: DIY

350, the BBS02 that I converted has ten levels of assist (0 - 9) plus a throttle, so one has quite a menu of options. I built it to see what a 750w mid drive was like (might exceed 1000w since the controller is 22 amp and the battery 52V), but still prefer a light, pedal only MTB.
2old is online now  
Reply
Old 11-20-15 | 09:29 AM
  #8  
R88's Avatar
R88
Thread Starter
Senior Member
 
Joined: Nov 2006
Posts: 90
Likes: 0
From: Alaska

Bikes: Novara Randonee, Specialized Rockhopper

Thank you all for your thoughts and suggestions. One of the reasons I'm leaning towards the mid-drive is the aluminum frame is a concern for a hub mounted drive. I like the idea of the weight concentrated low and in the center of the bike. I've only had the opportunity to ride 3 types of Ebikes, 2 were different models of Pedego with rear hub drive and the battery mounted over the rear tire. I found them very fun but not very "bikey" more like a two wheeled motorized scooter. Then I tried an Erad mid-drive conversion on a fat tire mountain bike. This felt much more familiar and gave one the feeling of really riding a bike with a seamless assist.
My biggest concern here is the road bike aspect and the aluminum frame. Most of the ebike I've seen place a premium on upright non aggressive riding poster with large soft tires. As road bike riders we have placed a premium on light weight & low rolling resistance.
I would very much like to hear from anyone with experience on a road bike conversion.
R88 is offline  
Reply
Old 11-20-15 | 09:42 AM
  #9  
Senior Member
 
Joined: Aug 2005
Posts: 2,097
Likes: 8
From: San Rafael, California
I'm brand new to e-bikes and mostly hang in the folding bike forum, but wanted to try a motor assist on one of my road bike folders.. went with the BBS02 + 52v 11amp/hr battery and so far, couldn't be happier..

I installed it in a few hours and it is has met my expectations.. what I wanted was a balanced bike for general road riding in Marin County which has a fair amount of hills.. I chose a mid-drive so it could use my existing gear train to keep the motor spinning in its sweet spot to be as efficient as possible ..

The bike is an older Pacific Reach Road with some suspension front and rear running on 20" 451 wheels .. the dashboard contains 9 levels of assist + a thumb throttle.. in 50+ miles of shakedown, I rarely use the thumb throttle (100% assist) , but I ride mostly in the 4 to 7 assist level, basically giving me low to high 20's when pedaling at a normal high cadence ... the Bafang hub is very quiet, which was a major consideration for me.. and the best part for me, other than the power, is that with power off, the bike pedals normally with little drag .. so when riding with friends at lower speeds, I can just pedal along normally with power off.. I liked this system so much, I'm ordering another ..



BruceMetras is offline  
Reply
Old 11-20-15 | 10:17 AM
  #10  
Senior Member
10 Anniversary
 
Joined: Jul 2014
Posts: 5,059
Likes: 1,283
From: socal

Bikes: DIY

Bruce, nice conversion, and that bag seems perfect for a rectangular battery.
2old is online now  
Reply
Old 11-20-15 | 10:40 AM
  #11  
Senior Member
10 Anniversary
 
Joined: Jul 2012
Posts: 3,839
Likes: 57
From: Canada, PG BC

Bikes: 27 speed ORYX with over 39,000Kms on it and another 14,000KMs with a BionX E-Assist on it

A new use for the helmet there Bruce, that pic is a must for the helmet thread... Nice bike for a folder.
350htrr is offline  
Reply
Old 11-20-15 | 11:19 AM
  #12  
Senior Member
 
Joined: Feb 2007
Posts: 1,982
Likes: 11
From: Puget Sound

Bikes: 2007 Rocky Mountain Sherpa 30 (bionx), 2015 Cannondale Synapse Carbon Ultegra

Originally Posted by R88
Thank you all for your thoughts and suggestions. One of the reasons I'm leaning towards the mid-drive is the aluminum frame is a concern for a hub mounted drive. I like the idea of the weight concentrated low and in the center of the bike. I've only had the opportunity to ride 3 types of Ebikes, 2 were different models of Pedego with rear hub drive and the battery mounted over the rear tire. I found them very fun but not very "bikey" more like a two wheeled motorized scooter. Then I tried an Erad mid-drive conversion on a fat tire mountain bike. This felt much more familiar and gave one the feeling of really riding a bike with a seamless assist.
My biggest concern here is the road bike aspect and the aluminum frame. Most of the ebike I've seen place a premium on upright non aggressive riding poster with large soft tires. As road bike riders we have placed a premium on light weight & low rolling resistance.
I would very much like to hear from anyone with experience on a road bike conversion.
My conversion was a road bike (touring bike with drop bars) conversion. I run 28mm tires on 700c rims. No suspension steel road fork. Most of the weight of this system is the battery. As you can see, it is quite low and centered.



My bike rides exactly like a bike. I did not install the throttle, so it is pedal assist only. Your BionX dealer can dial in the settings on the console/controller to get the exact feel that you are after for each of the 4 levels of assist. The first 3 levels on my bike are "seamless." Level 4... when you press on the pedal, you feel a "smooth burst" of assist initially... then it smoothly continues on up to cruising speed. I had the dealer configure it that way.
Attached Images
File Type: jpg
commuter bike-1.jpg (88.1 KB, 28 views)
File Type: jpg
commuter bike dynamo.jpg (99.0 KB, 30 views)
File Type: jpg
commuter bike-2.jpg (99.2 KB, 31 views)

Last edited by InTheRain; 11-20-15 at 11:31 AM.
InTheRain is offline  
Reply
Old 11-20-15 | 11:23 AM
  #13  
Senior Member
 
Joined: Aug 2005
Posts: 2,097
Likes: 8
From: San Rafael, California
Originally Posted by 2old
Bruce, nice conversion, and that bag seems perfect for a rectangular battery.
Thanks! .. I just lucked out with the bag.. it came with the bike when I got it in 2006 .. never used it.. until now.. a bonus, there is just enough room inside at the front of the bag for my tool bag (tube, multi-tool, patch kit, tire irons, gloves and paper towel)..
BruceMetras is offline  
Reply
Old 11-20-15 | 11:30 AM
  #14  
Senior Member
 
Joined: Aug 2005
Posts: 2,097
Likes: 8
From: San Rafael, California
Originally Posted by 350htrr
A new use for the helmet there Bruce, that pic is a must for the helmet thread... Nice bike for a folder.
Thanks, I'm liking it a lot! .. it's one of those road going folders that handles great and rides smooth .. an Alex Moulton is another .. I know I'm not alone, but now at Medicare age, reeling in the roadies that I couldn't even ride with before just puts a grin on my face..
BruceMetras is offline  
Reply
Old 11-20-15 | 03:14 PM
  #15  
Junior Member
 
Joined: Oct 2015
Posts: 11
Likes: 0
With the drop handlebars, how would you mount a throttle? Esp. where it can be reached from both hand positions. The only thing I can think of is to cut apart a T pipe connector so that you could fasten it by the brake, then connect a rod to it so that you can push on it from the top bar position.

Or, would you just use it in pedal electric mode?
dpe743 is offline  
Reply
Old 11-20-15 | 03:55 PM
  #16  
Senior Member
 
Joined: Feb 2007
Posts: 1,982
Likes: 11
From: Puget Sound

Bikes: 2007 Rocky Mountain Sherpa 30 (bionx), 2015 Cannondale Synapse Carbon Ultegra

Originally Posted by dpe743
With the drop handlebars, how would you mount a throttle? Esp. where it can be reached from both hand positions. The only thing I can think of is to cut apart a T pipe connector so that you could fasten it by the brake, then connect a rod to it so that you can push on it from the top bar position.

Or, would you just use it in pedal electric mode?
I would have had to attach an accessory bar for the throttle. Part of that was due to the shape of my bars (they are rather thick and the tops have a wide flat area) that wouldn't allow the throttle to be attached to a non-standard bar. I don't think I miss it. I haven't faced a hill yet that wasn't made significantly easier with pedal assist level 4. If it's steeper/longer than that... I don't know that "throttle mode" is going to get you up the hill. You have to remember, these are still bikes - not motorcycles. I think the mid-drives are the best climbers. However, I rode a 350 watt mid-drive up a 700' hill in Portland. It was a pedal assist only bike. I was still tired at the top of the hill... but I didn't have to walk the bike (which is what I would be doing even on my sub 20 lbs carbon road bike.) I think my 50cc scooter would have struggled up that hill.



So, while BionX has a throttle, I elected not to go through the hassle of dorking out my bicycle for something that I now realize I would never use. My bike is pedal assist only. I can easily change the pedal assist level or regenerative braking level on the console from the tops of my bars (where I spend most of my riding time) with my left thumb. I can do that using heavy gloves or even mittens. I can reach the console without moving my hands from the riding position. However, I have to move to a different position to use my brake levers... so, changing assist level is actually easier than braking. Thus, it's not a big deal.
Attached Images
File Type: jpg
e-bike cockpit.jpg (94.2 KB, 24 views)

Last edited by InTheRain; 11-20-15 at 04:19 PM.
InTheRain is offline  
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Mark Mandolin
Electric Bikes
3
12-14-17 01:28 PM
Sy2088
Electric Bikes
15
10-24-16 08:56 AM
DAME
Electric Bikes
14
08-31-16 05:26 AM
yayforebikes
Electric Bikes
17
06-14-16 07:27 AM
ulugeyik
Electric Bikes
8
05-14-11 06:30 PM

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off



Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2026 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.