Retro ebike conversion
#2
Senior Member

Joined: Jul 2015
Posts: 1,587
Likes: 391
From: Chicago Suburbs
Bikes: GT Transeo & a half dozen ebike conversions.
#3
Thread Starter
Junior Member
Joined: Jan 2020
Posts: 128
Likes: 99
I wanted to avoid a modern throttle and wires up front so the original 3 speed gear leaver was removed (new rear hub is single speed) and a 1980s era Shimano grip shift fitted. The grip shift pulls a cable which is routed to an electronic throttle on the pannier bag
The battery is included in the price however it was free faulty battery which was 72v 10ah which I repacked to make a 36v 20ah.



#4
Senior Member

Joined: Sep 2006
Posts: 2,252
Likes: 70
From: Kansas
Bikes: This list got too long: several ‘bents, an urban utility e-bike, and a dahon D7 that my daughter has absconded with.
I wouldn't suggest it. I do not see any front brakes. The front is where most braking occurs and with the higher speeds, improved braking is essential.
You could retain the lines by installing drum brakes in the front. Drum brakes are also an easy, home mechanic, install.
That is the biggest issue that stands out. Of course, a full servicing, particularly headset bearing would be essential. The back breaks don't look great. However, so little braking force is in the rear, it is a non-issue.
If those were addressed, it will be a good looking bike. I am not sure if the forks and geometry are ideal if not, the drive and battery parts are easily swappable. I do see it is a fun project.
You could retain the lines by installing drum brakes in the front. Drum brakes are also an easy, home mechanic, install.
That is the biggest issue that stands out. Of course, a full servicing, particularly headset bearing would be essential. The back breaks don't look great. However, so little braking force is in the rear, it is a non-issue.
If those were addressed, it will be a good looking bike. I am not sure if the forks and geometry are ideal if not, the drive and battery parts are easily swappable. I do see it is a fun project.
#5
Thread Starter
Junior Member
Joined: Jan 2020
Posts: 128
Likes: 99
I wouldn't suggest it. I do not see any front brakes. The front is where most braking occurs and with the higher speeds, improved braking is essential.
You could retain the lines by installing drum brakes in the front. Drum brakes are also an easy, home mechanic, install.
That is the biggest issue that stands out. Of course, a full servicing, particularly headset bearing would be essential. The back breaks don't look great. However, so little braking force is in the rear, it is a non-issue.
If those were addressed, it will be a good looking bike. I am not sure if the forks and geometry are ideal if not, the drive and battery parts are easily swappable. I do see it is a fun project.
You could retain the lines by installing drum brakes in the front. Drum brakes are also an easy, home mechanic, install.
That is the biggest issue that stands out. Of course, a full servicing, particularly headset bearing would be essential. The back breaks don't look great. However, so little braking force is in the rear, it is a non-issue.
If those were addressed, it will be a good looking bike. I am not sure if the forks and geometry are ideal if not, the drive and battery parts are easily swappable. I do see it is a fun project.
The brakes are the original calipers, with modern pads, now gripping onto modern alloy rims. As much and a front drum or disk would have better stopping power, they are not suitable for these forks as drums/disks place torque on the end of a single fork leg, this WILL bend it. The original caliper placement will only put force just below the headstock.
"Speed" shouldnt be an issue, This was a 3 speed bike (rear hub gears). With being converted to electric rear hub, its a single speed bike now. As such, the motor geared to max out at around 25kph/15mph. This is pretty close to the achievable top speed of the bike in original form, so really no extra braking is required.
Last edited by spinnanz; 02-01-20 at 03:47 PM.
#6
Member
Joined: Oct 2019
Posts: 41
Likes: 2
From: West Kentucky
Bikes: GenZe 102 e bike, 70'S Moosburg 3 sp touring bike
Looks real nice! I am refurbing my DW 70's Moosburg 3 speed. Amazing how a little brushing can shine the calipers! I am keeping the rims, but new tubes and tires, new brake pads, and breaking down, clean and lube everything, including cables. When I get done, she will probably want an e bike like mine!
#7
Senior Member

Joined: Sep 2006
Posts: 2,252
Likes: 70
From: Kansas
Bikes: This list got too long: several ‘bents, an urban utility e-bike, and a dahon D7 that my daughter has absconded with.
Too late, I've done it! Pictures were takes earlier in the build so they are pre-sorting of the brakes.
The brakes are the original calipers, with modern pads, now gripping onto modern alloy rims. As much and a front drum or disk would have better stopping power, they are not suitable for these forks as drums/disks place torque on the end of a single fork leg, this WILL bend it. The original caliper placement will only put force just below the headstock.
"Speed" shouldnt be an issue, This was a 3 speed bike (rear hub gears). With being converted to electric rear hub, its a single speed bike now. As such, the motor geared to max out at around 25kph/15mph. This is pretty close to the achievable top speed of the bike in original form, so really no extra braking is required.
The brakes are the original calipers, with modern pads, now gripping onto modern alloy rims. As much and a front drum or disk would have better stopping power, they are not suitable for these forks as drums/disks place torque on the end of a single fork leg, this WILL bend it. The original caliper placement will only put force just below the headstock.
"Speed" shouldnt be an issue, This was a 3 speed bike (rear hub gears). With being converted to electric rear hub, its a single speed bike now. As such, the motor geared to max out at around 25kph/15mph. This is pretty close to the achievable top speed of the bike in original form, so really no extra braking is required.
#8
Thread Starter
Junior Member
Joined: Jan 2020
Posts: 128
Likes: 99
Looks real nice! I am refurbing my DW 70's Moosburg 3 speed. Amazing how a little brushing can shine the calipers! I am keeping the rims, but new tubes and tires, new brake pads, and breaking down, clean and lube everything, including cables. When I get done, she will probably want an e bike like mine!
#11
Thread Starter
Junior Member
Joined: Jan 2020
Posts: 128
Likes: 99
Average speed of my 18-22km commute is 30kph.

Last edited by spinnanz; 02-23-20 at 08:10 PM.
#13
I wanted to avoid a modern throttle and wires up front so the original 3 speed gear leaver was removed (new rear hub is single speed) and a 1980s era Shimano grip shift fitted. The grip shift pulls a cable which is routed to an electronic throttle on the pannier bag
The battery is included in the price however it was free faulty battery which was 72v 10ah which I repacked to make a 36v 20ah.
The battery is included in the price however it was free faulty battery which was 72v 10ah which I repacked to make a 36v 20ah.
I like the vintage shifter converted to throttle. I feel inspired for my own build.













