DIY external battery pack?
#1
Thread Starter
Banned
Joined: Jun 2010
Posts: 43,586
Likes: 1,380
From: NW,Oregon Coast
Bikes: 8
Asking for a Friend ..
Since I see so many people wanting to take bike tours with their home office aboard,
and there are some actual electrical engineers on this forum
Anyone got a parts list and schematic to make a external battery pack with a USB standard output
using easily available anywhere, flashlight batteries ?
Since I see so many people wanting to take bike tours with their home office aboard,
and there are some actual electrical engineers on this forum
Anyone got a parts list and schematic to make a external battery pack with a USB standard output
using easily available anywhere, flashlight batteries ?
#2
Senior Member
Joined: Sep 2011
Posts: 431
Likes: 7
From: Europe
Why not just buy an AA driven USB powerbank?
goalzero.com/shop/rechargers/guide-10-plus-power-bank/
amazon.com/SODIAL-Portable-External-Emergency-Smartphones/dp/B01GIZM5JO
amazon.com/Verbatim-Power-Bank-Charger-97928/dp/B007MLHS2S
amazon.com/EBL-Functional-Rechargeable-Batteries-Flashlight/dp/B01KZL7YR0?camp=1789&creative=9325&th=1
amazon.com/EBL-Batteries-Function-Batterry-Included/dp/B071XC6MYD
google.com/search?q=4008496810062+OR+57920101441
goalzero.com/shop/rechargers/guide-10-plus-power-bank/
amazon.com/SODIAL-Portable-External-Emergency-Smartphones/dp/B01GIZM5JO
amazon.com/Verbatim-Power-Bank-Charger-97928/dp/B007MLHS2S
amazon.com/EBL-Functional-Rechargeable-Batteries-Flashlight/dp/B01KZL7YR0?camp=1789&creative=9325&th=1
amazon.com/EBL-Batteries-Function-Batterry-Included/dp/B071XC6MYD
google.com/search?q=4008496810062+OR+57920101441
Last edited by angerdan; 04-29-18 at 03:10 AM.
#3
Senior Member



Joined: Aug 2010
Posts: 12,727
Likes: 2,105
From: Madison, WI
Bikes: 1961 Ideor, 1966 Perfekt 3 Speed AB Hub, 1994 Bridgestone MB-6, 2006 Airnimal Joey, 2009 Thorn Sherpa, 2013 Thorn Nomad MkII, 2015 VO Pass Hunter, 2017 Lynskey Backroad, 2017 Raleigh Gran Prix, 1980s Bianchi Mixte on a trainer. Others are now gone.
I am not an electrical engineer, but I think this is the sort of thing your friend is looking for.
https://www.ebay.com/itm/5V-2A-USB-C...-/122090642804
I was trying to use things like that to build a dynohub powered USB charger, but I was blowing out the circuits when I went too fast down hills and overloaded them. But you described just using batteries to supply it so that would not cause the problems I had.
If your friend had enough batteries in series to add up to 12 volts, they could use the USB chargers that plug into cigarette lighter sockets which might be simpler. Then all they need is a battery holder that will hold 8 (or maybe a few more) flashlight batteries in series.
I hope your friend realizes that if they want a lot of power, they could be buying batteries every day if they do not use rechargeable ones. Even if they get rechargeable ones, a dynohub is not going to keep a power user very happy for very long.
https://www.ebay.com/itm/5V-2A-USB-C...-/122090642804
I was trying to use things like that to build a dynohub powered USB charger, but I was blowing out the circuits when I went too fast down hills and overloaded them. But you described just using batteries to supply it so that would not cause the problems I had.
If your friend had enough batteries in series to add up to 12 volts, they could use the USB chargers that plug into cigarette lighter sockets which might be simpler. Then all they need is a battery holder that will hold 8 (or maybe a few more) flashlight batteries in series.
I hope your friend realizes that if they want a lot of power, they could be buying batteries every day if they do not use rechargeable ones. Even if they get rechargeable ones, a dynohub is not going to keep a power user very happy for very long.
#4
Erect member since 1953
Joined: Dec 2006
Posts: 7,000
Likes: 38
From: Antioch, CA (SF Bay Area)
Bikes: Trek 520 Grando, Roubaix Expert, Motobecane Ti Century Elite turned commuter, Some old French thing gone fixie
https://www.adafruit.com/product/14
I made this years ago. I still use it on super long rides. With the highest quality AA batteries it charges my Garmin 520 several times or more.
I made this years ago. I still use it on super long rides. With the highest quality AA batteries it charges my Garmin 520 several times or more.
#5
Senior Member
Joined: Dec 2012
Posts: 1,152
Likes: 9
From: Columbia, Maryland
Bikes: Mountain bike & Hybrid tour bike
Asking for a Friend ..
Since I see so many people wanting to take bike tours with their home office aboard,
and there are some actual electrical engineers on this forum
Anyone got a parts list and schematic to make a external battery pack with a USB standard output
using easily available anywhere, flashlight batteries ?
Since I see so many people wanting to take bike tours with their home office aboard,
and there are some actual electrical engineers on this forum
Anyone got a parts list and schematic to make a external battery pack with a USB standard output
using easily available anywhere, flashlight batteries ?
What you are likely wanting is a circuit that utilizes a step up voltage converter ( 1.5volt to 5 volt ) With one of those you could build a battery bank with as many cells as you think you might need ( in parallel ). You just have to make sure that the circuit you buy/use will at least give you something in the 1500-2000ma @ 5volt output range. Just keep in mind that most converters will draw a parasitic current if batteries are left in the charger. If DIY you might want to also include a simple on/off switch where the batteries connect to the charging circuit.
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