Spring clamp flashlight mount
#1
Thread Starter
Junior Member
Joined: Feb 2009
Posts: 8
Likes: 0
From: Stockholm
Spring clamp flashlight mount
I was recently hit by a car in an intersection. I suffered no bodily injury and the driver paid for a new front wheel. The incident got me thinking though. It was night and I thought I had a pretty decent front light (LED 1W?) but the driver didn't see me. I decided to invest in a brighter light. I got me an Aurora AK-P7-3 5-mode, Li-Ion cells and charger from dealextreme.com.
I also ordered a TwoFish look-alike handle bar mount, but canceled since I'm so satisfied with my current solution; I have attached a spring clamp to the flashlight. It works great and I thought I ought to share. I used a couple of zip ties for holding the clamp and flashlight together. The clamp I chose was slightly oversized so I cut strips from an old bike tire to put in the gap. The rubber also helps increasing the friction with the handle bar. Luckily the Aurora and the spring clamp both have flat surfaces engaged so they won't wobble. If you're less lucky you could put a layer of hot glue in between. If I had to do it again, I would be more careful to balance the flashlight and clamp above the bar. My setup is somewhat heavy towards the head.
Pros:
+ Cheap, around 2 USD (excluding zip ties)
+ Simple to DIY
+ Very sturdy, might hold even in a crash
+ Quick one-handed mount and release
+ Possible to quickly dip the headlight by tilting
+ Easy to move from one bike to another
+ Fits a wide range of handle bar diameters
Cons:
- Bulky (metal clips are smaller but might scratch)
- Mount is permanently attached to flashlight
- No sideways adjustment
- Ugly, suspicious look
I also ordered a TwoFish look-alike handle bar mount, but canceled since I'm so satisfied with my current solution; I have attached a spring clamp to the flashlight. It works great and I thought I ought to share. I used a couple of zip ties for holding the clamp and flashlight together. The clamp I chose was slightly oversized so I cut strips from an old bike tire to put in the gap. The rubber also helps increasing the friction with the handle bar. Luckily the Aurora and the spring clamp both have flat surfaces engaged so they won't wobble. If you're less lucky you could put a layer of hot glue in between. If I had to do it again, I would be more careful to balance the flashlight and clamp above the bar. My setup is somewhat heavy towards the head.
Pros:
+ Cheap, around 2 USD (excluding zip ties)
+ Simple to DIY
+ Very sturdy, might hold even in a crash
+ Quick one-handed mount and release
+ Possible to quickly dip the headlight by tilting
+ Easy to move from one bike to another
+ Fits a wide range of handle bar diameters
Cons:
- Bulky (metal clips are smaller but might scratch)
- Mount is permanently attached to flashlight
- No sideways adjustment
- Ugly, suspicious look
#2
Senior Member
Joined: Jul 2008
Posts: 1,757
Likes: 0
From: UK
Hi,
I have the 2 mode version of that torch, this mount works very well:

https://www.dealextreme.com/details.dx/sku.15642
Order it now, ASAP, quickly.
I have the 2 mode version of that torch, this mount works very well:

https://www.dealextreme.com/details.dx/sku.15642
Order it now, ASAP, quickly.
#3
Senior Member

Joined: Mar 2004
Posts: 5,049
Likes: 11
From: La Verne CA
Bikes: Litespeed Liege, Motorola Team Issue Eddy Mercxk, Santana Noventa Tandem, Fisher Supercaliber Mtn. Bike
Hi,
I have the 2 mode version of that torch, this mount works very well:

https://www.dealextreme.com/details.dx/sku.15642
Order it now, ASAP, quickly.

I have the 2 mode version of that torch, this mount works very well:

https://www.dealextreme.com/details.dx/sku.15642
Order it now, ASAP, quickly.

#4
Senior Member
Joined: Jul 2008
Posts: 1,757
Likes: 0
From: UK
Doesn't look like it to me, at least not on the 31.8 mm part.
With the rubber strip removed the bar clamp part is about 25 mm diameter.
I don't have any fat bars to try it on...sorry.
The maximum I can get it to is 28mm, it may go to 31.8 mm with a longer bolt though.
With the rubber strip removed the bar clamp part is about 25 mm diameter.
I don't have any fat bars to try it on...sorry.
The maximum I can get it to is 28mm, it may go to 31.8 mm with a longer bolt though.
#5
Older than dirt
Joined: May 2008
Posts: 5,342
Likes: 2
From: Winchester, VA
Bikes: Too darn many.. latest count is 11
I'm a big functionality and aesthetics person personally. While the OP's solution is low-buck, it makes for a kludgy flashlight *and* a bulky mount. Lockblock for me, sorry.
-R
-R
#6
Senior Member
Joined: Jul 2008
Posts: 1,757
Likes: 0
From: UK
It's surprisingly well made (much better than I expected) and fits the torch well.





