3D Printed Accessories / Mounts
#576
Thread Starter
Ride it like you stole it
Joined: Nov 2005
Posts: 4,996
Likes: 21
From: Union County, NC
Bikes: 2012 Cannondale EVO Ultegra Di2, Pedal Force Aeroblade, Rue Tandem
I now have quite a few different mounts for Specialized Pave and SL 'D' shaped seat post. Was able to get a cut off from someone that needed a mount. I also started designing some mounts that only require one bolt, behind the seat post for people needing a narrower type of mount to prevent shredding their cycling shorts.
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"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
#577
Thread Starter
Ride it like you stole it
Joined: Nov 2005
Posts: 4,996
Likes: 21
From: Union County, NC
Bikes: 2012 Cannondale EVO Ultegra Di2, Pedal Force Aeroblade, Rue Tandem
Just finished up a Colnago C64 'D' shaped seat post mount for the Garmin Varia, https://shpws.me/RYqZ
__________________
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
#578
Senior Member


Joined: Oct 2013
Posts: 1,394
Likes: 334
Bikes: 2018 Lynskey R260, 2005 Diamondback 29er, 2003 Trek 2300
Just finished up a Colnago C64 'D' shaped seat post mount for the Garmin Varia, https://shpws.me/RYqZ
I'm curious whether you've considered designing with just a flat area where something like the K-Edge replacement Garmin inserts like this can be mounted?

The out-front mount that I'm using on my bike right now has the Garmin on top, and a GoPro-style three-bladed mount thingy built into the bottom. The Garmin attaches to one of these plastic inserts that is screwed onto the mount. I'm about to start designing a replacement for my out-front mount that will have it being an organic part of the 4-bolt front stem plate. In other words, it will be a one-piece stem plate with the mount for these two devices built into it. Once I have a good design I'm going to upload it to one of these sites that does laser-sintered 3d printing in titanium and get an estimate. It will be expensive, but if it's not outrageously expensive I'd like to get one printed up to use on my own bike, eliminating the kludge that's on there right now. Anyhow I was thinking about how to design the Garmin twist interface that I'd trust could be 3D printed well enough to hold the Garmin securely, while not being too brutal on the garmin itself if it's made from titanium. I decided to just have my design feature a little rim that extends up around the base of one of these K-Edge style garmin mount inserts by a mm or two instead. I think it'll be as secure as it needs to be and I won't have to worry as much at the precision required of the 3D printer or my design to do up the mounting flanges and whatnot.
The one thing that concerns me is that I'm no mechanical engineer, so I have no true concept of how thick the titanium stem plate would have to be safe, and that's a part that must survive much greater forces than any simple device mount would have to. An easy and probably reasonable enough solution would be to just copy the dimensions of one of the aluminum stem plates I have and just assume that if they're strong enough in aluminum, they'll certainly be strong enough in titanium. I'd like to take advantage of the reduction in mounting hardware and whatnot, though, and see if I could achieve a final mount that not only is much cleaner and simpler than what I have now, but also a little lighter too. Not to mention that the cost estimates of these 3D printing sites seem to be based on calculated volume of metal powder used and printing time, so the lighter the final part, the cheaper it would be to actually have one made. There's no way I'd use my design in a plastic 3D-printed implementation for a stem mounting plate.
Anyhow, I'm in awe of your designs. My Solidworks skills are rudimentary at best, so designing my stem/device mount will push my Solidworks comfort envelope, but I think it's a good project. I can 3D print prototypes of it just for dimensional fit evaluations and whatnot, but I'd only mount up and use one done in metal.
#579
Thread Starter
Ride it like you stole it
Joined: Nov 2005
Posts: 4,996
Likes: 21
From: Union County, NC
Bikes: 2012 Cannondale EVO Ultegra Di2, Pedal Force Aeroblade, Rue Tandem
SethAZ I already have a bunch of inserts for the K-Edge mounts including a GoPro mount that will attach to the bottom.
Good luck with your project, and by the way, the sintered nylon is plenty strong for a mount, it doesn't need to be metal.
Good luck with your project, and by the way, the sintered nylon is plenty strong for a mount, it doesn't need to be metal.
__________________
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
#580
Thread Starter
Ride it like you stole it
Joined: Nov 2005
Posts: 4,996
Likes: 21
From: Union County, NC
Bikes: 2012 Cannondale EVO Ultegra Di2, Pedal Force Aeroblade, Rue Tandem
Some new things I was abl to design because of fellow cyclists, mounts for:
- Fondriest TF3 (may fit other Fondriest models if they use the same seat post)
- A Varia mount that snaps and zip ties to the bridge on a Berk saddle.
- More stuff.
__________________
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
#581
Thread Starter
Ride it like you stole it
Joined: Nov 2005
Posts: 4,996
Likes: 21
From: Union County, NC
Bikes: 2012 Cannondale EVO Ultegra Di2, Pedal Force Aeroblade, Rue Tandem
Some more new stuff, was able to get a Tarmac SL7 seat post cut off, so have two versions of the Seat Post Varia Mount, https://www.shapeways.com/shops/revo...es?sort=newest
__________________
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
#582
Thread Starter
Ride it like you stole it
Joined: Nov 2005
Posts: 4,996
Likes: 21
From: Union County, NC
Bikes: 2012 Cannondale EVO Ultegra Di2, Pedal Force Aeroblade, Rue Tandem
Ridley Noah seat post varia mount, now available in two styles, https://shpws.me/Sfhq
__________________
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
#583
Member
Joined: Apr 2020
Posts: 26
Likes: 6
I now have quite a few different mounts for Specialized Pave and SL 'D' shaped seat post. Was able to get a cut off from someone that needed a mount. I also started designing some mounts that only require one bolt, behind the seat post for people needing a narrower type of mount to prevent shredding their cycling shorts.

#584
Thread Starter
Ride it like you stole it
Joined: Nov 2005
Posts: 4,996
Likes: 21
From: Union County, NC
Bikes: 2012 Cannondale EVO Ultegra Di2, Pedal Force Aeroblade, Rue Tandem
The stuff doesn't really dry, it is powder that is laser sintered (melted is easier to understand but not 100% accurate) into a shape. So it is always dry.
__________________
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
#585
Thread Starter
Ride it like you stole it
Joined: Nov 2005
Posts: 4,996
Likes: 21
From: Union County, NC
Bikes: 2012 Cannondale EVO Ultegra Di2, Pedal Force Aeroblade, Rue Tandem
The first model is not my design, have you asked that particular designer if he/she could modify it for you? I would do it if that was my model or I had a similar model in my library but I currently do not. If Specialized uses the same model as a Barfly then I do have something, but that is not something I know.
__________________
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
#586
Member
Joined: Apr 2020
Posts: 26
Likes: 6
The first model is not my design, have you asked that particular designer if he/she could modify it for you? I would do it if that was my model or I had a similar model in my library but I currently do not. If Specialized uses the same model as a Barfly then I do have something, but that is not something I know.
#587
Thread Starter
Ride it like you stole it
Joined: Nov 2005
Posts: 4,996
Likes: 21
From: Union County, NC
Bikes: 2012 Cannondale EVO Ultegra Di2, Pedal Force Aeroblade, Rue Tandem
Let me know if you don't hear from him/her by next week.
__________________
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
#590
Thread Starter
Ride it like you stole it
Joined: Nov 2005
Posts: 4,996
Likes: 21
From: Union County, NC
Bikes: 2012 Cannondale EVO Ultegra Di2, Pedal Force Aeroblade, Rue Tandem
Since I don't work for Shapeways, I simply don't know. I usually find out when I visit their site and see a banner.
__________________
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
#591
Senior Member
Joined: Feb 2019
Posts: 330
Likes: 57
Ah, gotcha. I skipped thru most of the pages in this thread and saw that you had mentioned a few coupon codes here and there. I was hoping there might be a current one. Thanks anyways. You're designs are quite nifty. I wish such a simple plastic mount didn't cost an arm and a leg.
#593
Member
Joined: Apr 2020
Posts: 26
Likes: 6
#594
Thread Starter
Ride it like you stole it
Joined: Nov 2005
Posts: 4,996
Likes: 21
From: Union County, NC
Bikes: 2012 Cannondale EVO Ultegra Di2, Pedal Force Aeroblade, Rue Tandem
__________________
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
#595
Junior Member

Joined: Apr 2019
Posts: 142
Likes: 24
WheresWaldo I like your stuff!
Skimming through I see you have quite a few Cygolite accessories. Do you have a simple mount to attach a front Cygolite to a threaded boss on a front rack?
Right now I'm using a GoPro style adapter for the Cygolite, attaching that to another GoPro arm, and then running an undersized through bolt through the boss on my rack:

It's an M6 boss
Skimming through I see you have quite a few Cygolite accessories. Do you have a simple mount to attach a front Cygolite to a threaded boss on a front rack?
Right now I'm using a GoPro style adapter for the Cygolite, attaching that to another GoPro arm, and then running an undersized through bolt through the boss on my rack:

It's an M6 boss
Last edited by Smitty2k1; 09-29-20 at 02:32 PM.
#596
Thread Starter
Ride it like you stole it
Joined: Nov 2005
Posts: 4,996
Likes: 21
From: Union County, NC
Bikes: 2012 Cannondale EVO Ultegra Di2, Pedal Force Aeroblade, Rue Tandem
Smitty2k1 are you wanting to install it on that boss that is on the back of the rack. Are you still interested in using the GoPro adapter to adjust the angle?
__________________
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
#597
Junior Member

Joined: Apr 2019
Posts: 142
Likes: 24
Smitty2k1 are you wanting to install it on that boss that is on the back of the rack. Are you still interested in using the GoPro adapter to adjust the angle?
#598
Thread Starter
Ride it like you stole it
Joined: Nov 2005
Posts: 4,996
Likes: 21
From: Union County, NC
Bikes: 2012 Cannondale EVO Ultegra Di2, Pedal Force Aeroblade, Rue Tandem
Is there enough room to mount the light between the bottom of the rack and the fender?
__________________
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
#599
Thread Starter
Ride it like you stole it
Joined: Nov 2005
Posts: 4,996
Likes: 21
From: Union County, NC
Bikes: 2012 Cannondale EVO Ultegra Di2, Pedal Force Aeroblade, Rue Tandem
New Venge Mount
A very nice cyclist from Florida sent me the Di2 hatch cover for the new VENGE and I was able to model a Varia mount that replaces the hatch itself.

It is available here, https://shpws.me/Sm5Z

It is available here, https://shpws.me/Sm5Z
__________________
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
"Never use your face as a brake pad" - Jake Watson
The Reloutionaries @ Shapeways
#600
Senior Member


Joined: Sep 2008
Posts: 2,423
Likes: 204
From: London
Bikes: Baum Romano, Brompton S2, Homemade Bamboo!
Finally got around to re-designing a part I first created about 5 years ago. Functionality is the same, just a lot cleaner and neater looking now that my CAD skills have improved.
Just awaiting the first print from Shapeways to confirm fit. If it's OK I'll add it to my shop alongside the original design, then phase out the original somehow.
AyUp lights to GoPro adaptor.
Just awaiting the first print from Shapeways to confirm fit. If it's OK I'll add it to my shop alongside the original design, then phase out the original somehow.
AyUp lights to GoPro adaptor.




