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Story about the Nexus-8 hub

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Old 03-25-07, 11:35 AM
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Originally Posted by norfolk bolt
This thread really is about the design of the Pocket Llama, not the faults of the Nexus 8. The Nexus goes out of allignment when the cable is stretched. To bring it into allignment the cable tension is reduced. So the design of the bike, and the placement/length of the cables, and then the riding the bike with the Nexus 8 out of allignment would have damaged the hub. The hub didn't destruct because it was a Nexus.
Well, it seems to me that it is hard to decompose the problem that way. For instance, the indexing mechanism in the Rohloff is in the hub itself. So the cable stretching described apparently has little/no effect on the hub.

Anyway, the point of the thread is if you have an internal hub that cost less than a $1000 USD then you should check the alignment every once in a while and/or learn to recognize when it is out of alignment.
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Old 03-25-07, 11:39 AM
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Originally Posted by maunakea
A cable splitter ...

Pro: you are forced to adjust shifter cable tension every time you unpack/unfold the bike, so at least you're checking it "regularly"

Con: you are forced to adjust shifter cable tension every time you unpack/unfold the bike, and a wrong adjustment is fatal to the hub and risky for the rider.
I don't think this is true: you shift to smallest cog (least derailleur tension), undo the cable splitter then fold the bike. Then the cable housings aren't being pulled as much as the fold pulls the cable inside the housing instead of the housing itself.

While I haven't used these for a folding bike yet, I have used them for 2 S&S frames I have. I really didn't have to fool with derailleur adjustments after undoing these.

So,

con: needing to split cable everytime you fold (at least on davinci designs ones , the ferrule is large enough you can do this with your bare hands)

pro: things stay in adjustment
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Old 03-25-07, 11:41 AM
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Originally Posted by norfolk bolt
This thread really is about the design of the Pocket Llama, not the faults of the Nexus 8. The Nexus goes out of allignment when the cable is stretched. To bring it into allignment the cable tension
I think it would be better to say that it's the cable [length] installation, not the bike design itself. Add $2 worth of new cable housing to make the derailleur portion 2 feet longer and less susceptible to misalignments during folding.
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Old 03-25-07, 12:16 PM
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Originally Posted by jasong

con: needing to split cable everytime you fold (at least on davinci designs ones , the ferrule is large enough you can do this with your bare hands)

pro: things stay in adjustment
I stand by original comments. I have a travel bike with S&S couplers. If one isn't careful, it is possible to reconnect the cable splitters without their being fully seated, which adds length to the cable run = hub out of adjustment.

BTW, S&S has some good hints at https://www.sandsmachine.com/guide_s.htm .

For those not familiar with cable splitters, see https://bessasandackerman.com/blog/?p=14 (pix near the end)

Last edited by maunakea; 03-25-07 at 12:21 PM.
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Old 03-25-07, 02:19 PM
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Originally Posted by maunakea
I stand by original comments. I have a travel bike with S&S couplers. If one isn't careful,
Weren't you talking about a folding bike in your original post, though ("unpack/unfold")?

S&S are too time consuming for me. A good indicator of when the coupler has become undone a bit is when the shifting starts making noise. Then most likely the sleeve needs to be retightened, because what you said above has happened: a small amount of "extra" frame has appeared throwing off the shifting. I think there's maybe max 1-2 mm tolerance before you start to have the noise.
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Old 03-25-07, 05:07 PM
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jasong, I think I was talking about both, folders and separables, anything with cable splitters. I've found that if I don't get the metric wrenches out to tighten each cable splitter when reconnecting, the high tension on them will quickly loosen them. IOW, finger tight is asking for trouble.

Last edited by maunakea; 03-25-07 at 06:34 PM.
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Old 03-25-07, 07:21 PM
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Originally Posted by maunakea
reconnecting, the high tension on them will quickly loosen them. IOW, finger tight is asking for trouble.
That's never been an issue for me. Both S&S frames have the davinci splitters. What kind do you have? I've only finger tightened mine, in fact. PS - at least the shifter cables aren't under high tension, it's very low. You can pull these cables with your fingers and maintain proper tension. That's not the case for the rear brake splitter, but we're talking about shifting performance.

Last edited by jasong; 03-25-07 at 09:07 PM.
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Old 03-25-07, 09:10 PM
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Originally Posted by invisiblehand
Since there are a few people on the forum that use it, I thought you would be
IH - please see private message.
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Old 03-26-07, 03:17 AM
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Originally Posted by jasong
PS - at least the shifter cables aren't under high tension, it's very low.
??? I agree, low tension on the smallest cog ... what about tension at cogs 2 to 9 or 10?
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Old 03-26-07, 09:05 AM
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"Most dealers won't work on them because an hourly mechanics rate "

Are there enough Nexus problems to justify learning how to repair them? I doubt the typical bike shop mechanic ever looking inside one. They have a lot of parts, not something you can figure out without training or study.
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Old 03-26-07, 09:45 AM
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Originally Posted by geo8rge
Are there enough Nexus problems to justify learning how to repair them? I doubt the typical bike shop mechanic ever looking inside one. They have a lot of parts, not something you can figure out without training or study.
Probably not ... although it is hard to tell whether the few problems are due to small numbers of Nexus 8 internal hubs, high reliability, or both. As someone else posted earlier, if you look at the hourly labor charge, it might be the case that it is more cost effective to simply replace the hub than try to repair it.
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Old 03-26-07, 09:12 PM
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Originally Posted by maunakea
??? I agree, low tension on the smallest cog ... what about tension at cogs 2 to 9 or 10?
Same tension, different position. You can shift youself with by pulling a cable with your fingers.
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Old 03-27-07, 08:07 AM
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Story about the Nexus-8 hub

In regards to my Nexus failure comments: my use of this bike was as an off-season rainy day commuter. I rode this bike in drenching winter rains. I believe that the hub could have been saved if the mechanic cracked open the hub and inspected the grease (proprietary grease from what I understand). Replacing the fouled grease and being aware that there was a seal problem would have saved it. However, at the hourly shop rate, it won't take long before you spend enough to buy a new hub. It is all hind site now, but an expensive lesson.
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