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Drilling a steel classic road frame like swiss cheese...still safe to ride?

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Drilling a steel classic road frame like swiss cheese...still safe to ride?

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Old 08-23-17, 11:49 AM
  #51  
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Originally Posted by SquidPuppet
He should drill the fork blades and crown. LOTS of holes in the blades and BIG holes in the crown. Because, you know, the crown is thick and heavy. Lots of weight to be saved there. No safety issues either.
It's risky not to take chances.


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Old 08-23-17, 11:52 AM
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Originally Posted by jefnvk
My point of contention was moreso your declaration that a drilled out frame would be safe for no-fat GC rider, but not for a Clyde. Without knowing the design and condition of the generic vintage frame that is to be used, the metallurgical and mechanical engineering aptitude of the one choosing what size holes in which quantity are going where, and the equipment being used to make said holes, I really have a hard time understanding how one can put that safety limit where you put it.
For me to write all the if's and's or but's in my statements will make the post unnecessarily long and the message will not be noticed. Maybe I did that and that's why you don't see my message. Maybe it was a bad choice of words on my part. But to argue about how I said something instead of the intended meaning only draws further from the topic.

We both know that rider weight affects the factors that will distort or cause failure in a frame so why is it wrong to make the comparison. My intent had more to do with to what extent he could go to lighten the frame. More if the rider is light and less if the rider is heavy. Which is what you agree with me on in your next statement.

Originally Posted by jefnvk
My thoughts don't have to be twisted, they can be directly applied. A lighter rider's weight is indeed less likely to break a frame, but the safety margin from the manufacturer is there such that a rider at or slightly over the limit is not at risk of a failure.



Originally Posted by jefnvk
That doesn't mean that ad hoc metal removal should be broadcasted as safe, or that without without far more thought and calculations present in this thread we can give it a safe limit, simply because there is more of it than was needed.
So only people with an engineering degree should experiment? Or those that can afford to hire engineers?

The risk is only to the OP. If they are competent enough to drill holes in the frame, they probably have enough intuition to tell if they've gone too far.

I was wrong about the OP wanting to do it for novelty. I re-read the post and they want to ride paved trails and commute. That is still a maybe it's okay and maybe it is not. My trails maybe. Your trails, maybe or maybe not. My commute, probably not. Your commute, I don't know.

Don't think me bad to argue with you. I actually have more respect for people that are willing to argue. In fact my closest friends are people I argue and nitpick about everything. I have had my opinions on things changed by supported argument.
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Old 08-23-17, 11:58 AM
  #53  
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Originally Posted by Iride01
. If they are competent enough to drill holes in the frame, they probably have enough intuition to tell if they've gone too far.
That is a huge assumption. And 99.9% likely to be wrong. Once someone makes the decision to start drilling holes the size of half the tubing diameter in a bicycle frame, they've already gone too far.
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Old 08-23-17, 12:07 PM
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Originally Posted by SquidPuppet
That is a huge assumption. And 99.9% likely to be wrong. Once someone makes the decision to start drilling holes the size of half the tubing diameter in a bicycle frame, they've already gone too far.
Did the OP say they are going to drill the holes that big? Still it may not be an issue depending on how many.

It's okay for you to assume but I can't?
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Old 08-23-17, 12:10 PM
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Originally Posted by Iride01

If they are competent enough to drill holes in the frame, they probably have enough intuition to tell if they've gone too far.


I doubt it, when I read Darwin Awards and similar publications it appear that there are many that don't know that they have gone too far.
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Old 08-23-17, 12:16 PM
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Originally Posted by Iride01
Did the OP say they are going to drill the holes that big?
As a matter of fact, he did. Indeed, he wrote possibly a bit larger. See post #3.
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Old 08-23-17, 12:17 PM
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Originally Posted by Iride01
Did the OP say they are going to drill the holes that big? Still it may not be an issue depending on how many.
Yes.

Originally Posted by exwhyzed
the holes would be perhaps half or slightly greater than half of the tube diameter. and then there would be holes that go perpendicular to those. So up/down holes, then left/right holes like in this picture.
The problem with these types of posts? If the question has to be asked, the OP probably doesn't have the knowledge required to actually do it safely. I generally err on the side of not encouraging people to do things that can seriously hurt them, if they don't have the skills to do it without asking very basic questions.
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Old 08-23-17, 12:19 PM
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Originally Posted by Iride01
Did the OP say they are going to drill the holes that big?
Yes.

Originally Posted by exwhyzed
the holes would be perhaps half or slightly greater than half of the tube diameter. and then there would be holes that go perpendicular to those. So up/down holes, then left/right holes like in this picture.
Still it may not be an issue depending on how many.
That is absurd. It's a recipe for disaster. Period. Any other notion is insanity or stupidity.

It's okay for you to assume but I can't?
I'm not making any assumptions. I know what I read. A person that will drill multiple large holes in a standard steel bike frame is not competent to make a good decision on when to stop, because not starting is when to stop. That's neither an assumption nor an opinion, it's a fact.

Last edited by SquidPuppet; 08-23-17 at 12:23 PM.
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Old 08-23-17, 12:20 PM
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Maybe an idea for Science Channel Mythbusters.
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Old 08-23-17, 01:01 PM
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Old 08-23-17, 01:11 PM
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Old 08-23-17, 01:17 PM
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You should totally do it, if only for a cool looking frame. Please post pictures I want to see it!

If I were to do it, I think I'd do it only in the horizontal plane (as the picture above did.) I think drilling vertical would weaken the frame too much in the direction of the majority of the force.
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Old 08-23-17, 01:36 PM
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Originally Posted by CliffordK
There is a lot of tubing analysis, crash analysis, and etc available. High quality tubing has been butted for years, as people realized mid-tube strength was less important than that at the ends of the tubes.

If I was to do it, I'd probably start a few inches back from the head tube (frequently bent), and bottom bracket (high stress area).
As I understand it, the ends are thicker and the stresses higher because of the welding/brazing, and the transfer of force through different planes.

However the middle of the tube has to survive forces from both ends, with the length of the tube being a lever. The middle of the tube is allowed and expected to flex a little --- and drilling it would mean that that bend and flex would break the tube.

I'd say, everyone who wants to tell this guy it is safe and a good idea, should prove it on their own bikes. We can always find more posters.

(Russian Roulette? It's perfectly safe 80 percent of the time. Go for it.)
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Old 08-23-17, 01:45 PM
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Originally Posted by corrado33
You should totally do it, if only for a cool looking frame. Please post pictures I want to see it!

If I were to do it, I think I'd do it only in the horizontal plane (as the picture above did.) I think drilling vertical would weaken the frame too much in the direction of the majority of the force.
Nah, drill alternate sets of holes in different planes. Then when the frame cracks, you'll know which set of holes to leave out (leave off? leave in? not drill?) next time!
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Old 08-23-17, 01:56 PM
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Originally Posted by SloButWide
Nah, drill alternate sets of holes in different planes. Then when the frame cracks, you'll know which set of holes to leave out (leave off? leave in? not drill?) next time!
While I have no desire to ride such a bike, I do really want to do some destructive testing on a bike frame now, just to see how many holes one can get away with!

Maybe the next time there is a $5 Free Spirit sitting at the thrift shop, I'll have to buy it...
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Old 08-23-17, 02:51 PM
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Originally Posted by Iride01

But for your own personal ride for enjoyment, WHY NOT.

I think you should do it just for the conversation and gawks you get at fun rides and other events. I'd love to know if it whistles like a banshee at speed or if it's light enough to get you up a hill faster.
+1, and besides we want to watch so be sure and mount your GoPro! Especially interested in the clips of "whistling like a banshee at speed".
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Old 08-23-17, 02:52 PM
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Here, Hold my beer.
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Old 08-23-17, 03:00 PM
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Originally Posted by Worknomore
Here, Hold my beer.
DAMMIT, I was about to offer to hold his beer myself.
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Old 08-23-17, 04:24 PM
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Why worry about precision drilling?

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Old 08-23-17, 04:27 PM
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The Darwin Awards folks are soliciting for candidates.
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Old 08-23-17, 04:31 PM
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So.... what is the answer if one finds a crack in their bike?

Drill a hole in it

I'm not convinced that many components that are frequently drilled out really cause a problem. Chainrings, for example, have been safely drilled for eons. I'm not into drilling cranks, but some people do it. Other components?

My guess is that the frame will be fine, if one is judicious with the drilling. not too big of holes, not too many, keep ends clear, etc. Nor do I expect it to suddenly collapse with no warning whatsoever.

Steel?

Last edited by CliffordK; 08-23-17 at 04:34 PM.
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Old 08-23-17, 04:47 PM
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Okay thanks for the input everyone. My conclusions are:

- strategically drilling holes such that safety isn't impacted wouldn't reduce the weight enough for me to make a "poor man's" light bike
- steel bike tubing is not as thick as i thought, and while an excessively drilled frame might bounce around and be flexy while riding, a tube may overstress and kink at a certian point, which will yield a folded bike appearance.
- making a drillium frame would make for a nice conversation piece at home, but i don't have many guests over so its not worth the effort
- I'm 200lbs, i'd better play it safe for now and not buy or try to make any SL parts.
- my wrenching faculty is unhappy about these conclusions
- I will now resort to plan B which is to cut off the section of the drop bars that i don't use, since I only ride the hoods. I like when my fingers touch a bit of the drops so I'll probably cut around here...
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Old 08-23-17, 04:50 PM
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I asked a bike shop if they could put two holes in my steel frame to permanently mount my water bottle. They were very clear that even just that will weaken the structural integrity to a dangerous point.
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Old 08-23-17, 04:54 PM
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You'll find basically 3 types of steel in vintage frames:
  • High Tensile Steel (generally straight tubing).
  • Chromoly or similar alloy - Straight Tubing
  • Chromoly or similar alloy - Butted Tubing
If you have a basic high tensile steel frame... why not... you can't really reduce its value any more.

With a straight tube chromoly frame, then you likely have a fair amount of excess material mid tube that could potentially be removed. Sanding, lathe, or... DRILLING.

Butted Chromoly frames (or Reynolds 531, or various Columbus Tubes) already have awfully thin tubes, and any gains would be minimal.
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Old 08-23-17, 05:11 PM
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