Go Back  Bike Forums > Community Connections > Introductions
Reload this Page >

Aspiring frame builder from Denver

Search
Notices
Introductions Welcome to the BikeForums community! Please introduce yourself to other forum members here.

Aspiring frame builder from Denver

Thread Tools
 
Search this Thread
 
Old 09-10-25 | 07:57 AM
  #1  
Thread Starter
Newbie
 
Joined: Sep 2025
Posts: 4
Likes: 2
From: Denver

Bikes: Altered 1941 CWC klunker, 1982 Flying Dutchman (altered Paul SS dropouts, custom fork), surly traveler’s check (repaired downtube), surly steamroller (altered w/cantilever brakes)

Aspiring frame builder from Denver

Good morning!

my name’s Frank. I have been collecting and building bicycles for about 22 years. Grew up in MD, but moved to CO in 2016 for work. I’m a huge nerd and love everything from classic road bikes to insanely weird mountain bike tech.

Way back in 2010/2011 I found an old carpenter’s box in my dad’s workshop. Opened it up to find a bunch of tubes and lugs. At the time I didn’t know anything about frame building. Asked my dad and he told me back in 1976 he custom ordered the frame kit from Proteus. I got really fascinated/obsessed with that and brazing, so I started my research, bought a few frame building books and started teaching myself how to braze by cutting up old cogs and turning them into bottle openers. In 2014, we bought the Jiggernaut MDF jig with frame kit and we got to work. I finished that frame in 2015 and then moved in 2016. In 2018, my dad finished his Proteus frame. I didn’t get my hands on a torch again until 2022, but once I did, I got back into it quickly doing braze on work and some frame alterations. First up was a surly steamroller I got in a trade with my friend. I wanted to add canti bosses, so I worked out my own jig and brazed them on and it’s been my wife’s daily rider ever since. I found a 1941 CWC frame, chopped off the old dropouts and brazed on some chunky modern ones and added internal cable routing. I couldn’t find a proper seat tube, so I bought a length of steel bar from Home Depot and made my own. Eventually I wanted to really challenge myself, so I removed the original seat tube and brazed in a modern 34.9 seat tube so I could run a dropper for fun. I built it up 27.5 with 2.3 tires and enjoyed it as a daily curb hopper just trying to see if I could break it. Eventually, I found some 26” trials rims on eBay and last up a nice 38mm IW Wheelset and threw on some 2.8 rangers. Since then, I have taken it bikepacking and mountain biking and it’s just a total blast. In the midst of all of that, I got a little tube bender and made a few racks as well (and repaired a nice VO rack I got from bikerecyclery).

I have been playing with frame repairs and alterations since, just having fun and learning. I was commissioned to replace the downtube on an old Blacksheep steel track frame, which was very fun to do. I then scooped a surly traveler’s check with a rippled DT, sweated the coupler and brazed in a new DT. I built that up as a fun 3x2 using an dos ENO cog, a sugino triple and campy nuovo record derailleurs/shifters. After that I had a friend tell me I could have an 80’s Flying Dutchman he found abandoned, so I thought it would be fun to sweat the old dropouts and add some Paul SS dropouts to it. When mocking things up, I realized the seat stays didn’t match up, so I took out my bender and added an s bend to get them to line up. When I removed the fork, I found the crown race had been really badly damaged with what looks like a chisel, so I bought all of the pieces and built a 1” threadless fork for it and have been riding it fixed for a few months at this point and it’s a very enjoyable ride. Most recently, I was commissioned to replace the ST on a Lemond Poprad. I have the old one cut out and once I’m back from vacation, I’ll start prepping to braze in the new tube.

I have a frame kit waiting for me to get a proper frame jig, but my wife and I are in the midst of probably having to move again and trying to buy a place so it can be our last. For now, though, I am very happy and excited to be altering and repairing frames.

Anyways, hello and I’m excited to join the community! I have been utilizing the forum from afar over the years and decided it’s finally time to join in.
Fcgoulart is offline  
Reply
Old 09-10-25 | 05:02 PM
  #2  
Forum Moderator
 
Joined: Jul 2007
Posts: 22,903
Likes: 10,327
From: Kalamazoo
Welcome!
__________________


Carbon: Fuji SL2.1 Di2.......Aluminum: Cannondale Synapse 105........Steel: Vintage Specialized Sirrus
...
cb400bill is offline  
Reply
Old 09-10-25 | 06:05 PM
  #3  
Thread Starter
Newbie
 
Joined: Sep 2025
Posts: 4
Likes: 2
From: Denver

Bikes: Altered 1941 CWC klunker, 1982 Flying Dutchman (altered Paul SS dropouts, custom fork), surly traveler’s check (repaired downtube), surly steamroller (altered w/cantilever brakes)

Thank you!
Fcgoulart is offline  
Reply
Old 09-10-25 | 06:39 PM
  #4  
xiaoman1's Avatar
Freshman Member
Titanium Club Membership
10 Anniversary
Community Builder
 
Joined: Mar 2014
Posts: 5,867
Likes: 4,154
From: City of Angels

Bikes: A few too many

Fcgoulart,
You will fit right in here on Bike forums, lot of folks willing to share information about CV, mechanics and there is even a sub forum for frame builders......get started and get into the conversation!
Best,Ben
__________________
"EVERY PERSON IS GUILTY OF ALL THE GOOD THEY DID NOT DO"
Voltaire

Voice recognition may sometimes create odd spelling and grammatical errors



xiaoman1 is offline  
Reply
Old 09-10-25 | 07:16 PM
  #5  
Thread Starter
Newbie
 
Joined: Sep 2025
Posts: 4
Likes: 2
From: Denver

Bikes: Altered 1941 CWC klunker, 1982 Flying Dutchman (altered Paul SS dropouts, custom fork), surly traveler’s check (repaired downtube), surly steamroller (altered w/cantilever brakes)

Originally Posted by xiaoman1
Fcgoulart,
You will fit right in here on Bike forums, lot of folks willing to share information about CV, mechanics and there is even a sub forum for frame builders......get started and get into the conversation!
Best,Ben
thanks so much, Ben!
Fcgoulart is offline  
Reply
Old 09-12-25 | 08:43 AM
  #6  
Smaug1's Avatar
Commuter, roadie
Titanium Club Membership
Community Builder
Community Influencer
 
Joined: Jun 2022
Posts: 2,747
Likes: 2,248
From: SE Wisconsin, USA

Bikes: Trek: Domane AL3, Checkpoint SL7; Priority Apollo 11, ZiZZO Forte + eBikes

Welcome, from SE Wisconsin.

You're pretty adventurous! Having fun, most importantly.
__________________
-Jeremy
Smaug1 is offline  
Reply

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off



Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2026 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.