Aluminum Road Frames
#76
It's MY mountain

Joined: Sep 2006
Posts: 10,175
Likes: 4,236
From: Mt.Diablo
Bikes: Klein, Merckx, Trek
And from another thread, we have the Canyon aluminum frame that meets the OP's objectives.
https://www.canyon.com/en/road/ultimate/al-slx/
I have a 19-year old Klein, I am not looking forward to the day I have to replace him... can't imagine a better handling bike - efficient up hills, and solid coming back down.
https://www.canyon.com/en/road/ultimate/al-slx/
I have a 19-year old Klein, I am not looking forward to the day I have to replace him... can't imagine a better handling bike - efficient up hills, and solid coming back down.
#77
And from another thread, we have the Canyon aluminum frame that meets the OP's objectives.
https://www.canyon.com/en/road/ultimate/al-slx/
I have a 19-year old Klein, I am not looking forward to the day I have to replace him... can't imagine a better handling bike - efficient up hills, and solid coming back down.
https://www.canyon.com/en/road/ultimate/al-slx/
I have a 19-year old Klein, I am not looking forward to the day I have to replace him... can't imagine a better handling bike - efficient up hills, and solid coming back down.
https://www.canyon.com/en-us/
__________________
Originally Posted by HarveyD
I'm not sick but I'm not well.
#78
And from another thread, we have the Canyon aluminum frame that meets the OP's objectives.
https://www.canyon.com/en/road/ultimate/al-slx/
I have a 19-year old Klein, I am not looking forward to the day I have to replace him... can't imagine a better handling bike - efficient up hills, and solid coming back down.
https://www.canyon.com/en/road/ultimate/al-slx/
I have a 19-year old Klein, I am not looking forward to the day I have to replace him... can't imagine a better handling bike - efficient up hills, and solid coming back down.
Wow--that Ultimate AL SLX frameset is really nice! So this one is not available to US buyers?
#79
#81
De gustibus non est disputandum
#82
Senior Member
Joined: Jul 2017
Posts: 73
Likes: 0
Here are my two aluminum steeds. The black and red one is a VanDesell Hellafaster and the Specialized is a Sprint X2 special edition.
IMG_20171005_144850788_HDR.jpg
IMG_20171016_103537765_HDR.jpg
IMG_20171005_144935419_HDR.jpg
IMG_20171005_144850788_HDR.jpg
IMG_20171016_103537765_HDR.jpg
IMG_20171005_144935419_HDR.jpg
#83
b*r*ly ridi*g
Joined: Jun 2011
Posts: 167
Likes: 1
From: Colorado
Bikes: Masi Evoluzione
I thought his TT was pretty spot on. 
The first Cannondale frame was 1983 but it was hand made, hand mitered , hand welded. I remember wanting an AL frame badly early 90's, and while I had heard of Vitus, and was told it was a boutique , hard to find, and very whippy/flimsy frame, I did not hear of Cannondale until later, maybe that was a local thing? At that time, 1992 I bought my first high-perf. AL road bike, Trek 1400 was internally lugged and Epoxy bonded and my understanding is it was the first trulymass produced AL frame?
maybe mid 90's? That's when I remember seeing welded AL CAD's and Colnago's popping up. My frame already felt obsolete by then. It's an interesting topic as I started off my road biking days on AL so very nostalgic for me.
I think ARC welding bicycle frames at that time, mid/late 90's, made some huge strides as Reynolds started releasing tubing that would heat treat itself at the weld joint and become stronger instead of becoming brittle. That's when you saw the lugs and brazing rods really going away AFAI recall.

Few, notably Vitus and Alan, made bonded/lugged road frames, and those were intro'd in the '70s, with virtually no one using that construction into the '90s.Klein's crazy alu dates from the '70s, though really didn't get big until around the time Cannondale launched their welded aluminum road frames in the early '80s.
I think ARC welding bicycle frames at that time, mid/late 90's, made some huge strides as Reynolds started releasing tubing that would heat treat itself at the weld joint and become stronger instead of becoming brittle. That's when you saw the lugs and brazing rods really going away AFAI recall.
#84
Thread Killer

Joined: Aug 2008
Posts: 13,140
Likes: 2,163
From: Ann Arbor, MI
Bikes: 15 Kinesis Racelight 4S, 76 Motebecane Gran Jubilée, 17 Dedacciai Gladiatore2, 12 Breezer Venturi, 09 Dahon Mariner, 12 Mercier Nano, 95 DeKerf Team SL, 19 Tern Rally, 21 Breezer Doppler Cafe+, 19 T-Lab X3, 91 Serotta CII, 23 3T Strada
I thought his TT was pretty spot on. 
The first Cannondale frame was 1983 but it was hand made, hand mitered , hand welded. I remember wanting an AL frame badly early 90's, and while I had heard of Vitus, and was told it was a boutique , hard to find, and very whippy/flimsy frame, I did not hear of Cannondale until later, maybe that was a local thing? At that time, 1992 I bought my first high-perf. AL road bike, Trek 1400 was internally lugged and Epoxy bonded and my understanding is it was the first trulymass produced AL frame?
maybe mid 90's? That's when I remember seeing welded AL CAD's and Colnago's popping up. My frame already felt obsolete by then. It's an interesting topic as I started off my road biking days on AL so very nostalgic for me.
I think ARC welding bicycle frames at that time, mid/late 90's, made some huge strides as Reynolds started releasing tubing that would heat treat itself at the weld joint and become stronger instead of becoming brittle. That's when you saw the lugs and brazing rods really going away AFAI recall.

The first Cannondale frame was 1983 but it was hand made, hand mitered , hand welded. I remember wanting an AL frame badly early 90's, and while I had heard of Vitus, and was told it was a boutique , hard to find, and very whippy/flimsy frame, I did not hear of Cannondale until later, maybe that was a local thing? At that time, 1992 I bought my first high-perf. AL road bike, Trek 1400 was internally lugged and Epoxy bonded and my understanding is it was the first trulymass produced AL frame?
maybe mid 90's? That's when I remember seeing welded AL CAD's and Colnago's popping up. My frame already felt obsolete by then. It's an interesting topic as I started off my road biking days on AL so very nostalgic for me.
I think ARC welding bicycle frames at that time, mid/late 90's, made some huge strides as Reynolds started releasing tubing that would heat treat itself at the weld joint and become stronger instead of becoming brittle. That's when you saw the lugs and brazing rods really going away AFAI recall.
Mass produced alu bikes were widely available in the mid '80s.
#85
I may have been off by a few years... but the general idea remains.
One can't say that aluminum frames are stiff, then hop on an early Vitus frame for a good stiff ride.
The Aluminum has been evolving quickly in design, form, and function, both to make stiffer main triangles, and allowing some compliance in the rear triangle.
And the aluminum is here to stay, even if most of the pro racers are still riding carbon fiber composite frames.
Thin tubes, thick tubes, oversized tubers... are all put there for a reason.
One can't say that aluminum frames are stiff, then hop on an early Vitus frame for a good stiff ride.
The Aluminum has been evolving quickly in design, form, and function, both to make stiffer main triangles, and allowing some compliance in the rear triangle.
And the aluminum is here to stay, even if most of the pro racers are still riding carbon fiber composite frames.
Thin tubes, thick tubes, oversized tubers... are all put there for a reason.
#86
Thread Killer

Joined: Aug 2008
Posts: 13,140
Likes: 2,163
From: Ann Arbor, MI
Bikes: 15 Kinesis Racelight 4S, 76 Motebecane Gran Jubilée, 17 Dedacciai Gladiatore2, 12 Breezer Venturi, 09 Dahon Mariner, 12 Mercier Nano, 95 DeKerf Team SL, 19 Tern Rally, 21 Breezer Doppler Cafe+, 19 T-Lab X3, 91 Serotta CII, 23 3T Strada
Yeah, well, it was a long time ago, and there was a lot going on back then!
In 1977, Gary Klein patented use of large diameter aluminum alloy tubes to increase stiffness. https://en.wikipedia.org/wiki/Klein_Bikes
Oversize aluminum bikes/frames -- 1975 -- USA -- Gary Klein displays his welded and heat-treated aluminum frames with oversize tubing at the International Bike show [L.A.]. Klein’s frame was the result of an MIT design project in the early 1970’s under Professor Shawn Buckley. Alan (Italy) and Vitus (France) were producing their lugged aluminum frames around the same time. Cannondale launched their “Aluminum for the Masses” in 1983. (Background on the Klein/MIT connection courtesy of John S Allen and Donald W. Gillies).
Bicycle History
Oversize aluminum bikes/frames -- 1975 -- USA -- Gary Klein displays his welded and heat-treated aluminum frames with oversize tubing at the International Bike show [L.A.]. Klein’s frame was the result of an MIT design project in the early 1970’s under Professor Shawn Buckley. Alan (Italy) and Vitus (France) were producing their lugged aluminum frames around the same time. Cannondale launched their “Aluminum for the Masses” in 1983. (Background on the Klein/MIT connection courtesy of John S Allen and Donald W. Gillies).
Bicycle History
#87
#88
Thread Killer

Joined: Aug 2008
Posts: 13,140
Likes: 2,163
From: Ann Arbor, MI
Bikes: 15 Kinesis Racelight 4S, 76 Motebecane Gran Jubilée, 17 Dedacciai Gladiatore2, 12 Breezer Venturi, 09 Dahon Mariner, 12 Mercier Nano, 95 DeKerf Team SL, 19 Tern Rally, 21 Breezer Doppler Cafe+, 19 T-Lab X3, 91 Serotta CII, 23 3T Strada
#90
#91
b*r*ly ridi*g
Joined: Jun 2011
Posts: 167
Likes: 1
From: Colorado
Bikes: Masi Evoluzione

I may have been off by a few years... but the general idea remains.
One can't say that aluminum frames are stiff, then hop on an early Vitus frame for a good stiff ride.
The Aluminum has been evolving quickly in design, form, and function, both to make stiffer main triangles, and allowing some compliance in the rear triangle. .
One can't say that aluminum frames are stiff, then hop on an early Vitus frame for a good stiff ride.
The Aluminum has been evolving quickly in design, form, and function, both to make stiffer main triangles, and allowing some compliance in the rear triangle. .
The only thing that makes an AL frame something to even consider today, IMHO, is a Carbon fork. I still remember the feeling after putting one on my 1400, threaded steel 1" steerer with Carbon legs, it became a completely different bike. It would still pound your lower back pretty hard but I think today they can dial that in with special tubing?
I read comments on here from people who say they can barely tell their new AL frames apart from their Carbon and it blows me away. Now THAT is some awesome technology in frame building.
#92
Thread Killer

Joined: Aug 2008
Posts: 13,140
Likes: 2,163
From: Ann Arbor, MI
Bikes: 15 Kinesis Racelight 4S, 76 Motebecane Gran Jubilée, 17 Dedacciai Gladiatore2, 12 Breezer Venturi, 09 Dahon Mariner, 12 Mercier Nano, 95 DeKerf Team SL, 19 Tern Rally, 21 Breezer Doppler Cafe+, 19 T-Lab X3, 91 Serotta CII, 23 3T Strada
#94
They look like standard double-pass aluminium welds to me. Most aluminium frames have something like that, if not the standard single-pass ones that look even more industrial.
#95
Thread Killer

Joined: Aug 2008
Posts: 13,140
Likes: 2,163
From: Ann Arbor, MI
Bikes: 15 Kinesis Racelight 4S, 76 Motebecane Gran Jubilée, 17 Dedacciai Gladiatore2, 12 Breezer Venturi, 09 Dahon Mariner, 12 Mercier Nano, 95 DeKerf Team SL, 19 Tern Rally, 21 Breezer Doppler Cafe+, 19 T-Lab X3, 91 Serotta CII, 23 3T Strada
The Condor Italia RC is one of the hottest aluminum framesets IMO, because the geometry is just dead-on for my tastes. It looks great, I think, too. Getting one to the US would land it at about $1.1k, so within spitting distance of the OP’s mark, probably.
https://www.condorcycles.com/product...ia-rc-frameset
https://www.condorcycles.com/product...ia-rc-frameset
#96
In this instance it probably is the case that it is the "look" that they're after whereas I believe the standard attempts to evoke an understanding of a great deal of precision that has gone into the constructions of the tubes being used to fabricate the frame, such as...
#98
Thread Killer

Joined: Aug 2008
Posts: 13,140
Likes: 2,163
From: Ann Arbor, MI
Bikes: 15 Kinesis Racelight 4S, 76 Motebecane Gran Jubilée, 17 Dedacciai Gladiatore2, 12 Breezer Venturi, 09 Dahon Mariner, 12 Mercier Nano, 95 DeKerf Team SL, 19 Tern Rally, 21 Breezer Doppler Cafe+, 19 T-Lab X3, 91 Serotta CII, 23 3T Strada
Precise yes, but that looks like high tech Taiwanese computer controlled welding to me. The "offset stack of dimes" fillet style is more expressive of artisan handworking, IMO.
#100
I'm not sure the idea of expressive TIG-welded artisanship– inspired marketing though it may be– is a sufficient substitute for having a double butted custom hydroform aluminum tube to begin with...








