FSA and Ceramic Bearings
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FSA and Ceramic Bearings
Check this out from VeloNews' coverage of Interbike (lots of bike porn if you haven't been checking it out every day).
So are ceramic bearings more expensive? How much more? Do they wear out faster?
They're 100% right about the whole sealed bearing thing. My BB has sealed bearings and it drives me crazy. How am I supposed to know the bearings are good if I can't open it up and look at them? I know....there are ways to tell, but it's not the same.
FSA, after sponsoring CSC for a couple of years, is now offering the same ceramic bearings it supplies to the team. Bjarne Riis's squad had insisted on ceramic bearings from the outset, and FSA's subsequent testing has shown them to save perhaps a second every 3-5 kilometers. And the slower a rider is, the more he or she will save, since mechanical friction plays a larger role relative to air drag the slower you ride.
The same holds true when riding in the peloton, since the aerodynamic drag in there is so much less than on a guy in front, out in the wind. Really amazing was a plastic jockey wheel on display that spun so fast without winding down that one thought it had a motor driving it. Remember when we used to care about bearings and how freely our wheels and drivetrains spun? We have gotten so used to the heavy seals inspired both by mountain bikes and by the standard care method of Euro pro mechanics of blasting bikes with power washers, that we accept sluggishly-turning cranks, etc.; well FSA may be bringing back the old days.
The same holds true when riding in the peloton, since the aerodynamic drag in there is so much less than on a guy in front, out in the wind. Really amazing was a plastic jockey wheel on display that spun so fast without winding down that one thought it had a motor driving it. Remember when we used to care about bearings and how freely our wheels and drivetrains spun? We have gotten so used to the heavy seals inspired both by mountain bikes and by the standard care method of Euro pro mechanics of blasting bikes with power washers, that we accept sluggishly-turning cranks, etc.; well FSA may be bringing back the old days.
They're 100% right about the whole sealed bearing thing. My BB has sealed bearings and it drives me crazy. How am I supposed to know the bearings are good if I can't open it up and look at them? I know....there are ways to tell, but it's not the same.
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ceramic parts are almost always more expensive....look at the Z-series Zipp wheels, they are about a grand more....
and look at the ceramic brakes on Porsches, Ferraris, etc.....thousands more.
they will be expensive, but they are far better quality and last longer(usually....i think.
and look at the ceramic brakes on Porsches, Ferraris, etc.....thousands more.
they will be expensive, but they are far better quality and last longer(usually....i think.
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According to my understanding, ceramic is more brittle and subject to shattering if it takes an impact. It does not distort like metal and may provide a better toleranced adjustment though.
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Sounds like marketing bollocks to me. Think of the thousands of variables that come into play, some of which we can control, others that we can't, in determining how much power is consumed whilst riding. To spend hundreds on one item that gives a one second advantage over a few kilometers seems foolish; that signal is totally lost in the noise.
I'm not an engineer but have worked with some bearings that had to turn at high RPM in a vacuum. If I recall, some ceramic bearings were spec'ed for applications where a pump rotor had to spin at over 10k rpm in a vacuum where grease lubrication would contaminate the vacuum...not exactly like a bicycle wheel. Plus the price difference wasn't so great to account for the $1k difference Zipp ceramic bearing wheels. I suspect the extra money could be used to pay for some advertizing copywriters......
I'm not an engineer but have worked with some bearings that had to turn at high RPM in a vacuum. If I recall, some ceramic bearings were spec'ed for applications where a pump rotor had to spin at over 10k rpm in a vacuum where grease lubrication would contaminate the vacuum...not exactly like a bicycle wheel. Plus the price difference wasn't so great to account for the $1k difference Zipp ceramic bearing wheels. I suspect the extra money could be used to pay for some advertizing copywriters......
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More stuff to read
https://www.insidetri.com/train/bike/...es/1953.0.html
https://www.insidetri.com/train/bike/...es/1953.0.html
#8
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Due to the astronomical price of these new wheel-sets...
When you start talking about any material, you have to remember that there are steel battleships, bridges, "tin" cans and my favorite toy, the slinky, all made of steel. In other words, each material has a range of properties and it's not the magic material, it's what you do with it and how you apply the material properties to a particular design solution.
Anecdotally, one our ZIPP representatives recently became a world record holder on the track. After numerous attempts and misses at the record by a few hundredths of a second, he broke the record after switching to the ceramic bearings. He has since lowered that record again using the same set up, but in several tries without the ceramic bearings has been unable to ever match his original record breaking attempt.
As mentioned earlier, ceramic silicon nitride balls exhibit much greater hardness than steel balls resulting in at least 10 times greater ball life due to the ability to hold the surface finish longer.
Lubrication is provided via a depleted barium hydro-flex lubricant ($650 per kilogram and used in all ZIPP bearings!) that is also a product of the space program. The lubricant is actively hydro-phobic, meaning it repels water at a molecular level.
For the time being, however, the cost of such technology, even the availability of the materials themselves remains a barrier to wide application of such systems.
Think about it....ceramic bearings have no real bling factor. You can't look a bike and tell it has fancy bearings. So here's the test....do we care about going fast, or do we really care about impressing others with our fancy bikes? Time will tell.
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After reading the ZIPP argument for ceramic bearings it still sounds like massive overkill for an application like bicycling. Longevity: I've been pretty happy with the lifetime of properly maintained steel bearings. Do you think equipment freaks or pros really use the same stuff for long enough to make this a factor? Energy consumption: I find it hard to believe that there would be a 10 watt savings in switching to ceramic bearings with a rider input of 250 watts. Energy has to go somewhere, so if we were to dissipate 5 watts in each of our wheel bearings, wouldn't they actually get warm? I'm going to need to hook up some thermocouples to my hubs... Fancy Lubricant: I hate to break it to them, but the molecules in almost every kind of grease are hydrophobic. And just because something is developed for NASA doesn't mean it is appropriate for every application. Lubricating things in space is problematic because, for one thing, it is a giant vacuum - do you ever ride your bike in a vacuum?
As DXChulo points out, bearings don't have much bling factor, but some roadies pay careful attention to what others are riding and I'm sure there are those out there who know how to recognize just what wheels, etc. have the ceramic bearings and lust after them. It reminds me of the $600/ft. speaker cable that some audiophiles use.
As DXChulo points out, bearings don't have much bling factor, but some roadies pay careful attention to what others are riding and I'm sure there are those out there who know how to recognize just what wheels, etc. have the ceramic bearings and lust after them. It reminds me of the $600/ft. speaker cable that some audiophiles use.
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Ceramic bearings are more expensive. If you think you need to buy a $1k wheelset to get them, you're wrong. Go to https://www.bocabearings.com/ and you can spec them out for your existing sealed bearing wheels. I looked into it for my IRO hubs which take Series 6000 bearings. If I recall they ran around $25 per race (2 needed per wheel). In the end I decided I'd rather pay $5 for the non-ceramic.
Originally Posted by DXchulo
So are ceramic bearings more expensive? How much more? Do they wear out faster?
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The thing about ceramic bearings is that they are basically much rounder than steel bearings. That's isn't strictly true since you can buy expensive steel balls that are very true. I did some work with a guy called "The Bearing Man" quite a long time ago now who explained ball bearings in excruciating detail. The upshot was that cheap steel bearings are quite remarkably efficient.
Ceramic Bearings DO make a difference but the difference is small and the cost difference is rather substantial though not as much as has been suggested here. Ceramic balls are usually used in high speed applications because they run cooler. And with less friction and heat because they're rounder and smoother, they have about double the service life of a steel bearing.
Shock loads are not substantial in a crank bearing consisting mostly of a person standing on the pedal when hitting a pothole.
Steel bearings cost a couple of cents apiece. You essentially gain nothing by going to bearings that cost a couple of dollars apiece.
My suggestion is to forget it.
Ceramic Bearings DO make a difference but the difference is small and the cost difference is rather substantial though not as much as has been suggested here. Ceramic balls are usually used in high speed applications because they run cooler. And with less friction and heat because they're rounder and smoother, they have about double the service life of a steel bearing.
Shock loads are not substantial in a crank bearing consisting mostly of a person standing on the pedal when hitting a pothole.
Steel bearings cost a couple of cents apiece. You essentially gain nothing by going to bearings that cost a couple of dollars apiece.
My suggestion is to forget it.
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Originally Posted by dirtyscratches
Ceramic bearings are more expensive. If you think you need to buy a $1k wheelset to get them, you're wrong. Go to https://www.bocabearings.com/ and you can spec them out for your existing sealed bearing wheels. I looked into it for my IRO hubs which take Series 6000 bearings. If I recall they ran around $25 per race (2 needed per wheel). In the end I decided I'd rather pay $5 for the non-ceramic.
What wheels did you have? I have Shimano wheels but they only have stuff for Shimano bottom brackets. Interesting site, though. A lot of the steel bearings are pretty damn expensive themselves.
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Originally Posted by cyclintom
Steel bearings cost a couple of cents apiece. You essentially gain nothing by going to bearings that cost a couple of dollars apiece.
1 second every 3-5 km is nothing? How much do you expect to gain? Try to tell that track world record holder he didn't gain anything.
A lot of people have spent more money on smaller gains, that's for sure. Take carbon bottle cages, for instance.
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You might have better luck if you get the dimensions of the bearings that go in your shimano hub and find them that way. If I recall though, Shimano hubs are cone and loose bearings. If you just replaced the balls with ceramics, I'm not sure how the hub would hold up. My hubs (IRO) take sealed cartridge bearings so it's less of an issue.
Originally Posted by DXchulo
What wheels did you have? I have Shimano wheels but they only have stuff for Shimano bottom brackets. Interesting site, though. A lot of the steel bearings are pretty damn expensive themselves.
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Originally Posted by dirtyscratches
You might have better luck if you get the dimensions of the bearings that go in your shimano hub and find them that way. If I recall though, Shimano hubs are cone and loose bearings. If you just replaced the balls with ceramics, I'm not sure how the hub would hold up. My hubs (IRO) take sealed cartridge bearings so it's less of an issue.
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Originally Posted by DXchulo