Aluminium frames...good or bad?
#1
Thread Starter
Member
Joined: May 2012
Posts: 25
Likes: 0
From: Austin, Texas
Bikes: 2001 Bianchi Mega Pro SL, 1984 Nishiki Olympic 12, 1993 Trek 8000,1994 Stumpjumper M2 FS, 2006 Trek 1500
Aluminium frames...good or bad?
So I have one road bike, my steel 1984 Nishiki and I bought a 2006 Trek 1500 yesterday. Today when buying some bar tape at Bicycle Sport Shop the tattooed hammerhead says "aluminium frames crack...I know from first hand experience" implying that I should have bought a carbon frame bike. Sure they had some five and seven thousand dollar bikes there. I paid $250 for the Trek. Now I have a Trek 8000 and a Stumpjumper FSR and I've punished those bikes on trails for years and they never have cracked. Do any of you have any experience with aluminium frame road bikes cracking?
#3
Senior Member
Joined: Sep 2011
Posts: 54
Likes: 0
From: Copperas Cove, TX
Bikes: 2011 BMC Road Racer, 2004 Lemond Beunos Aires
Carbon fiber bikes crack too. The thing with aluminum frames is that they are supposed to be more prone to the material fatiguing as they get older. I have had several aluminum road and mountain bikes and have never had a problem. If you have looked the frame over really well and not found any signs of stressing or cracking then it is fine.
Several years ago I bought a ten year old aluminum trek, rode it for about 10,000 miles and then sold it on to someone else who is still riding it.
Several years ago I bought a ten year old aluminum trek, rode it for about 10,000 miles and then sold it on to someone else who is still riding it.
#4
Senior Member
Joined: Jul 2009
Posts: 2,012
Likes: 0
From: Orlando, FL
Bikes: Specialized Roubaix SL3, Lynskey Cooper CX
Aluminum bikes do crack. Carbon also cracks, and shatters. Steel can bend or dent. Any number of bad things can happen to any frame material. Just pick your poison and enjoy the ride. And try not to crash
#6
Aluminum is fine. I dont think I ever read a post where somebody has cracked a seat tube or a steerer on an aluminum bike/fork from over tightening. Carbon asplodes if you look at it wrong anyway
#8
Senior Member

Joined: Jul 2010
Posts: 1,995
Likes: 5
From: Somewhere Between The Beginning And The End
Sure it can crack, so can Steel and carbon frames...... will it, I doubt it. I've seen plenty of steel frames bent, dented and cracked but never an aluminum frame. The guy's a moron.
#10
Senior Member
Joined: Jun 2011
Posts: 1,846
Likes: 0
From: Los Alamos, NM
Bikes: Fuji Cross Comp, BMC SR02, Surly Krampas
Aluminum!?!

Cracks! Fatigues! Harshness! Corrosion! Locust Plagues! Enlarged Prostates! Toenail Fungus! Aluminum!!!!!
Only poseurs that are too cheap to buy Carbon or better yet lugged Steel or better yet Titanium ride aluminum. Walmart sells Aluminum bikes!!!!!
GEEZE! You bought ALUMINUM! If ONLY you'da asked!!!!! Awww, Man!!

Cracks! Fatigues! Harshness! Corrosion! Locust Plagues! Enlarged Prostates! Toenail Fungus! Aluminum!!!!!
Only poseurs that are too cheap to buy Carbon or better yet lugged Steel or better yet Titanium ride aluminum. Walmart sells Aluminum bikes!!!!!
GEEZE! You bought ALUMINUM! If ONLY you'da asked!!!!! Awww, Man!!
#12
The Left Coast, USA
Joined: Feb 2008
Posts: 3,757
Likes: 25
Bikes: Bulls, Bianchi, Koga, Trek, Miyata
LOL. You listen to what your told at the LBS? From a guy who's talent and career aspirations has taken him all the way to the cash register of a LBS?
By all means possible, dump your Al bikes immediately and buy a CF Giant.
By all means possible, dump your Al bikes immediately and buy a CF Giant.
Last edited by FrenchFit; 06-03-12 at 06:28 PM.
#13
Do not ride an aluminum bicycle; get rid of it asap.
It is absolutely certain that it will suddenly break on you, causing serious personal injury. In the meantime, were you to ride it up to the point where it catastrophically fails, you will cause yourself untold harm; you will permanently injure your spine through the excessive jarring caused by aluminum frames, and your hands will fall off as a consequence of excessive vibration.
ERs across the world are full of cyclists seeking treatment as a result of riding bicycles with aluminum frames. The major bicycle companies are spending untold millions defending product liability suits and at the same time conspiring to keep you, the poor consumer, in the dark about the evils of this frame material; it's a wonder any of them are still in business.
I know all this to be true; I read it on Bike Forums.
It is absolutely certain that it will suddenly break on you, causing serious personal injury. In the meantime, were you to ride it up to the point where it catastrophically fails, you will cause yourself untold harm; you will permanently injure your spine through the excessive jarring caused by aluminum frames, and your hands will fall off as a consequence of excessive vibration.
ERs across the world are full of cyclists seeking treatment as a result of riding bicycles with aluminum frames. The major bicycle companies are spending untold millions defending product liability suits and at the same time conspiring to keep you, the poor consumer, in the dark about the evils of this frame material; it's a wonder any of them are still in business.
I know all this to be true; I read it on Bike Forums.
#15
I read some messages from people who rode touring bikes and some have said that handlebars, seatposts etc. broke over time but I can't remember messages about cracked frames. I vaguely remember one post with pics though.
#16
Behind EVERYone!!!

Joined: Jan 2005
Posts: 6,029
Likes: 111
From: Burlington ON, Canada
Bikes: 2010 Specialized Tricross Comp 105 Double
You need not worry about your AL frame. Every frame material can crack or fail (although titanium is bloody TOUGH). I have been riding aluminum for years and have never had one fail or even crack. The person who told you that is like some of the members here.....lots to say but nothing factual.
Ride your bike and don't worry.
Ride your bike and don't worry.
__________________
“A good teacher protects his pupils from his own influence. ”
― Bruce Lee
“A good teacher protects his pupils from his own influence. ”
― Bruce Lee
#17
Senior Member
Joined: Mar 2007
Posts: 6,401
Likes: 19
In my experience most of the frames that come into bike shops with cracks are aluminum. I suspect that aluminum is somewhat more prone to cracking than steel. But I also suspect the increase in failure rate is so slight as to be worth ignoring.
A somewhat more pressing problem, IMO, is that aluminum tends to fail suddenly whereas steel tends to bend first. That makes me nervous, but again, is probably too small a concern to actually worry about. (Carbon, of course, fails suddenly and catastrophically too, so choosing carbon instead of aluminum because you're worried about cracks is stupid.)
Oh, and mprelaw? Airplanes are subject to stringent and thorough inspections because of aluminum's propensity to crack and fail. So that probably wasn't a very good analogy...
A somewhat more pressing problem, IMO, is that aluminum tends to fail suddenly whereas steel tends to bend first. That makes me nervous, but again, is probably too small a concern to actually worry about. (Carbon, of course, fails suddenly and catastrophically too, so choosing carbon instead of aluminum because you're worried about cracks is stupid.)
Oh, and mprelaw? Airplanes are subject to stringent and thorough inspections because of aluminum's propensity to crack and fail. So that probably wasn't a very good analogy...
#18
In my experience most of the frames that come into bike shops with cracks are aluminum. I suspect that aluminum is somewhat more prone to cracking than steel. But I also suspect the increase in failure rate is so slight as to be worth ignoring.
A somewhat more pressing problem, IMO, is that aluminum tends to fail suddenly whereas steel tends to bend first. That makes me nervous, but again, is probably too small a concern to actually worry about. (Carbon, of course, fails suddenly and catastrophically too, so choosing carbon instead of aluminum because you're worried about cracks is stupid.)
Oh, and mprelaw? Airplanes are subject to stringent and thorough inspections because of aluminum's propensity to crack and fail. So that probably wasn't a very good analogy...
A somewhat more pressing problem, IMO, is that aluminum tends to fail suddenly whereas steel tends to bend first. That makes me nervous, but again, is probably too small a concern to actually worry about. (Carbon, of course, fails suddenly and catastrophically too, so choosing carbon instead of aluminum because you're worried about cracks is stupid.)
Oh, and mprelaw? Airplanes are subject to stringent and thorough inspections because of aluminum's propensity to crack and fail. So that probably wasn't a very good analogy...
Last edited by mprelaw; 06-03-12 at 07:38 PM.
#22
Senior Member
Joined: Mar 2007
Posts: 6,401
Likes: 19
After tens of thousands of cycles of pressurization and depressurization. Any one of which puts more stress on an airframe than a bike will experience in two lifetimes. It's not the "propensity" of aluminum to crack and fail, but the propensity of any metal to eventually fail after many, many repeated instances of expansion under pressure, and relaxation after depressurization. Metal fatigue in aluminum airframes wasn't a concern until pressurized cabins became a reality--Google "DeHaviland Comet". More stringent and frequent inspections after a certain level of cycles (a 5 figure threshold) became required after the cabin roof tore off a 737 in Hawaii---it had over 90,000 cycles of pressurization on the airframe when it failed.
#24
KingoftheMountain wannabe
Joined: Sep 2006
Posts: 1,152
Likes: 1
From: Independence, Oregon
Bikes: V.O. Pass Hunter & Specialized Hardrock
These days, aluminum frames are probably the most common material out there for bikes. It is therefore most reasonable to assume that most cracked frames are going to be aluminum, due to the number of them on the road. People also tend to treat the higher priced carbon bikes with more care than they would the cheaper aluminum frames, making it even more likely to see aluminum being broken more often.
I don't subscribed to the theory that aluminum is a weak material for bikes. I see a ton of them on the road with no problems, and I myself have an aluminum bike that I put most of my miles on. I'm also a bigger guy (6'5, 230) and put the bike through a lot of stress with no problems at all through many years of service.
I don't subscribed to the theory that aluminum is a weak material for bikes. I see a ton of them on the road with no problems, and I myself have an aluminum bike that I put most of my miles on. I'm also a bigger guy (6'5, 230) and put the bike through a lot of stress with no problems at all through many years of service.





