Testing New Wheels
#901
This ain't no LOW JACK!
#902
I have a pair of DT Swiss RR440 rims that I'm going to build up soon -- they have a spoke tension limit of 1200 Nm specified on the rim label (approximately 120 kgf).
I had a set of Zipp 404's with a PT that I built to the Zipp specs (which meant I limited the DS tension on the back to ~100kgf). The front wheel was fine, but I did experience an NDS spoke failure on the rear.
I had a set of Zipp 404's with a PT that I built to the Zipp specs (which meant I limited the DS tension on the back to ~100kgf). The front wheel was fine, but I did experience an NDS spoke failure on the rear.
#903
John Wayne Toilet Paper
Joined: Feb 2006
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From: Roanoke
Bikes: BH carbon, Ritchey steel, Kona aluminum
I understand your tolerance stack consideration. It certainly would come into play based on the number we're tossing around.
There is also a lot of chatter now, esp about deep dish carbon, and where the actual flex is, how it affects tracking and power etc, and spoke tension should be part of that conversation.
Another thing to consider is what the properties of the spokes Zipp uses are and if perhaps they are drawn to specific spec for their very specific use: Zipp rims. Of this I am not knowing.
I think tis is becoming a sidebar for another thread.
There is also a lot of chatter now, esp about deep dish carbon, and where the actual flex is, how it affects tracking and power etc, and spoke tension should be part of that conversation.
Another thing to consider is what the properties of the spokes Zipp uses are and if perhaps they are drawn to specific spec for their very specific use: Zipp rims. Of this I am not knowing.
I think tis is becoming a sidebar for another thread.
#904
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#905
I say 135 O.L.D. for all! Better wheels for roadies and discs are welcome, too.
#906
John Wayne Toilet Paper
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From: Roanoke
Bikes: BH carbon, Ritchey steel, Kona aluminum
Most likely! Depending on which Powertap he used, it puts the rear wheel build into a much more unbalanced territory than the stock hub. Remember above I quoted the DS hub spacing of 19.5 for the current 188 rear zipp hub. The current generation powertap G3 has a DS flange spacing of 17.5. That's enough to make a big difference in NDS tension.
For instance, stock zipp 404 Firecrest would have a tension balance of: 59.6% (7.9deg NDS, 4.7deg DS), stock build of 2x NDS, Radial DS
Same rim built into a Powertap G3 would give a balance of: 49.5% (8.5deg NDS, 4.2deg DS), if you keep the radial DS, 2x NDS
Same rim built into a Powertap Pro would give a balance of: 52.7% (7.6deg NDS, 4deg DS), if you keep the radial DS, 2x NDS
Using the stock Zipp hub and lacing pattern, the tension ratio is VERY acceptable. Not so with the powertaps. So although the G3 would have a slightly worse tension ratio than the Pro, it will be a stiffer wheel thanks to the wider bracing angle... marginally less durable because of the more uneven tension perhaps. By my calculation, Stock Zipp would have a lateral stiffness of 8.19kgf per spoke, G3 hub build would be around 7.32, and Pro hub build around 6.98.
You also have the complication that although Cycleops doesn't prohibit building a wheel with this lacing pattern, they recommend going with 2X on both sides for such a build (they DO specifically prohibit doing any less than 2x on the NDS). Build your powertap wheels this way and the tension balance worsens to 46% (6.7kgf/spoke) on the G3 and 47% (6.2kgf/spoke stiffness) on the Pro.
For instance, stock zipp 404 Firecrest would have a tension balance of: 59.6% (7.9deg NDS, 4.7deg DS), stock build of 2x NDS, Radial DS
Same rim built into a Powertap G3 would give a balance of: 49.5% (8.5deg NDS, 4.2deg DS), if you keep the radial DS, 2x NDS
Same rim built into a Powertap Pro would give a balance of: 52.7% (7.6deg NDS, 4deg DS), if you keep the radial DS, 2x NDS
Using the stock Zipp hub and lacing pattern, the tension ratio is VERY acceptable. Not so with the powertaps. So although the G3 would have a slightly worse tension ratio than the Pro, it will be a stiffer wheel thanks to the wider bracing angle... marginally less durable because of the more uneven tension perhaps. By my calculation, Stock Zipp would have a lateral stiffness of 8.19kgf per spoke, G3 hub build would be around 7.32, and Pro hub build around 6.98.
You also have the complication that although Cycleops doesn't prohibit building a wheel with this lacing pattern, they recommend going with 2X on both sides for such a build (they DO specifically prohibit doing any less than 2x on the NDS). Build your powertap wheels this way and the tension balance worsens to 46% (6.7kgf/spoke) on the G3 and 47% (6.2kgf/spoke stiffness) on the Pro.
Last edited by nhluhr; 03-28-13 at 10:43 AM.
#908
Thread Starter
King Hoternot
Joined: Jun 2010
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From: Oregon City, OR
Bikes: 2015 Cannondale Evo Hi mod
Hell has frozen over for me Lol. I was thinking about it last night and realized that I should probably use the same tire with this we'll set if I really want a good comparison to the other wheels I test rode.
#909
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From: Chicago, IL
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#910
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Joined: Dec 2009
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From: Houston, TX
Bikes: 1990 Romic Reynolds 531 custom build, Merlin Works CR Ti custom build, super light Workswell 066 custom build
I can't imagine you will be sorry. Truly a great tire. Just don't forget they are asymmetrical and have to be installed a certain way. See the side wall for the indicator arrow. (Forgive me if you already knew that.)
#911
#913
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From: Chicago, IL
Bikes: S-Works Roubaix SL2^H4, Secteur Sport, TriCross, Kaffenback, Lurcher 29er
I'm blessed with good roads so I am able to run the Vittoria Open Corsa EVO CX -- picked up 4 this winter for $34 each.
#914
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#915
It doesn't matter with road tires.
#916
Thread Starter
King Hoternot
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From: Oregon City, OR
Bikes: 2015 Cannondale Evo Hi mod
#918
It doesn't matter at all. The contact patch for road tires is really small. Tires stick to the ground due to the rubber compound, not the pretty pattern on the sidewalls.
#920
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From: SoCal
Bikes: Roubaix SL4 Expert , Cervelo S2
#921
But cosmetics are vital to some posters...
edit - just getting a funny dig in. I'd follow the arrows too.

edit - just getting a funny dig in. I'd follow the arrows too.
__________________
"The older you do get, the more rules they're gonna try to get you to follow. You just gotta keep livin', man, L-I-V-I-N." - Wooderson
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"The older you do get, the more rules they're gonna try to get you to follow. You just gotta keep livin', man, L-I-V-I-N." - Wooderson
'14 carbon Synapse - '12 CAAD 10 5 - '99 Gary Fisher Big Sur
Last edited by dtrain; 03-28-13 at 12:11 PM.
#924
Senior Member

Joined: Dec 2009
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From: Houston, TX
Bikes: 1990 Romic Reynolds 531 custom build, Merlin Works CR Ti custom build, super light Workswell 066 custom build






