Show Us Your Home-fashioned Chainrings - Cutting from TA Blanks
#26
Senior Member
Dawes-man, thanks again for such a cool thread with fantastic photos!
I have seen several of the Stronglight 49Ds with those chainrings so I never doubted they were made by Stronglight. But, perhaps not.
I'm looking forward to more of your project.
I have seen several of the Stronglight 49Ds with those chainrings so I never doubted they were made by Stronglight. But, perhaps not.
I'm looking forward to more of your project.
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#27
十人十色
Thread Starter
I did this last year. Original Raleigh RRA cranks and chain rings are unobtanium, and have a distinctive look; so I got a solid aluminum disk BMX chain ring and did this to it:
The crank is a Constrictor from the 30's or 40's. The solid chain ring cost about $10 shipped, and it's a full 6 mm thick (!). I did this entirely by hand, using an electric drill and an electric jigsaw, and a lot of filing; and the imperfections show. I also used a router to thin the area where the ring attaches to the crank. The ring is very strong, I could remove quite a bit more material without weakening it much. I mean to go back to it with a file and thin some parts of it to make it look more like the original, and to engrave the lines around the herons' heads, eyes, waves, &c.
I think there's more information in this thread.
The crank is a Constrictor from the 30's or 40's. The solid chain ring cost about $10 shipped, and it's a full 6 mm thick (!). I did this entirely by hand, using an electric drill and an electric jigsaw, and a lot of filing; and the imperfections show. I also used a router to thin the area where the ring attaches to the crank. The ring is very strong, I could remove quite a bit more material without weakening it much. I mean to go back to it with a file and thin some parts of it to make it look more like the original, and to engrave the lines around the herons' heads, eyes, waves, &c.
I think there's more information in this thread.
Just read through the thread you linked. Made me think of a friend's RRA. He bought it as a complete, rusty wreck - rusty areas after blasting:
[IMG]
RRA rust holes by Dawes-man, on Flickr[/IMG]
After he treated, brass brazed the holes and prepared it for painting:
[IMG]
RRA Frame by Dawes-man, on Flickr[/IMG]
And built up:
RRA - restored by Dawes-man, on Flickr
He has complained about the scarcity and cost of parts, too
I once sent him the URL of an eBay auction for a chainwheel and he told me it wasn't the right one. He sent me back this pic of the one now on his machine - it's a 46T and he'd really like a 48:
[IMG]
Raleigh_S46_sml by Dawes-man, on Flickr[/IMG]
The only tools I have are an electric drill and a Dremel, no jigsaw or router. I might have to confine myself to the largest drill bit I can find, and lots of filing. Or, I wonder if my RRA friend has any tools... hmm, have to ask him. He works in the R&D department of Honda Racing.
BTW, in the thread you linked, you posted an RRA parts list and it struck me the crank looks very like a Chater Lea with the hidden 3rd bolt in the arm.
#28
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Dawes-man, if your Dremel has this attachment
you can use it as a router. But if you're starting with a chain ring that already fits the TA-style crank, you won't need it.
My neighbor gave me the electric jigsaw; it's a pretty nice tool, but he gave it to me mostly as a challenge, it's like giving a Yamaha motorcycle to a guy who rides a Cinelli. I almost never use power tools, but in this case I used it because I had it, and I couldn't find my coping saw, which would have been my weapon of choice.:
A big drill bit makes a lot of metal shavings, which uses a lot of time and energy. With the coping saw you can make a very thin cut very close to where you want it, so even though you are using your muscles rather than electricity, it will be almost as fast, and a whole lot more pleasant. Well, I'd enjoy it more; I won't speak for you!
you can use it as a router. But if you're starting with a chain ring that already fits the TA-style crank, you won't need it.
My neighbor gave me the electric jigsaw; it's a pretty nice tool, but he gave it to me mostly as a challenge, it's like giving a Yamaha motorcycle to a guy who rides a Cinelli. I almost never use power tools, but in this case I used it because I had it, and I couldn't find my coping saw, which would have been my weapon of choice.:
A big drill bit makes a lot of metal shavings, which uses a lot of time and energy. With the coping saw you can make a very thin cut very close to where you want it, so even though you are using your muscles rather than electricity, it will be almost as fast, and a whole lot more pleasant. Well, I'd enjoy it more; I won't speak for you!
#29
十人十色
Thread Starter
...my coping saw, which would have been my weapon of choice.:
A big drill bit makes a lot of metal shavings, which uses a lot of time and energy. With the coping saw you can make a very thin cut very close to where you want it, so even though you are using your muscles rather than electricity, it will be almost as fast, and a whole lot more pleasant. Well, I'd enjoy it more; I won't speak for you!
A big drill bit makes a lot of metal shavings, which uses a lot of time and energy. With the coping saw you can make a very thin cut very close to where you want it, so even though you are using your muscles rather than electricity, it will be almost as fast, and a whole lot more pleasant. Well, I'd enjoy it more; I won't speak for you!
Many thanks! I think this might come together sooner than I thought...
And yes, the blank is already drilled for a 49D, and several other makers from the 50s. You've just added Constrictor to my knowledge of those others. Till now I knew Constrictor for rims, pedals and hubs.
#30
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Man, this is great stuff. Dawes-man, my favorites are your pictures of the bike shops there. I'm glad to see some shops there collect old junk, and I mean the good kind. They're true bike nuts there. I don't know for sure, but I think it's a dying breed here.
How's the coffee? I've never heard "coffee" and "Japan" in the same sentence before.
How's the coffee? I've never heard "coffee" and "Japan" in the same sentence before.
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Tom Reingold, tom@noglider.com
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Blogs: The Experienced Cyclist; noglider's ride blog
“When man invented the bicycle he reached the peak of his attainments.” — Elizabeth West, US author
Please email me rather than PM'ing me. Thanks.
#31
十人十色
Thread Starter
This is a chainwheel I like very much, from Mark Stevens' Flickr pages - he keeps a Gillot register and has lots of nice stuff. He says it's made by a company called Hurtu and he found it in Portugal. Looks pretty 'artisanal' to me:
[IMG]
1949 Gillott with Osgear by Mark`Stevens ModelCrafter, on Flickr[/IMG]
Doesn't look to me like it'd be too difficult to make...
My favourite cotterless Stronglight Competition crank, too
[IMG]
1949 Gillott with Osgear by Mark`Stevens ModelCrafter, on Flickr[/IMG]
Doesn't look to me like it'd be too difficult to make...
My favourite cotterless Stronglight Competition crank, too
Last edited by Dawes-man; 01-18-12 at 10:10 AM.
#32
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#33
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Great advice, rhm. A coping saw would give me more enjoyment, too, I think. Nice tools usually do.
Many thanks! I think this might come together sooner than I thought...
And yes, the blank is already drilled for a 49D, and several other makers from the 50s. You've just added Constrictor to my knowledge of those others. Till now I knew Constrictor for rims, pedals and hubs.
Many thanks! I think this might come together sooner than I thought...
And yes, the blank is already drilled for a 49D, and several other makers from the 50s. You've just added Constrictor to my knowledge of those others. Till now I knew Constrictor for rims, pedals and hubs.
I don't actually know whether they will fit a TA ring. I also have a pair of Williams arms of the same design. Nice thin arms, quite light (the left arm is seen in this thread). I don't have a photo of the drive side arm with me now, but will try to remember to post it tomorrow. The spider is swaged to the arm, though. I bought an Electra ring for this crank, and it didn't fit; the hole wasn't quite big enough. But the same ring fits TA, Lambert, and Milremo crank arms (I tried them myself). So it could be the Constrictor arm is, like the Williams, a slightly different pattern. It was close enough that after a little work with a half-round file I got the Electra arm onto the Williams ring.
#35
incazzare.
Awesome thread guys, looking forward to seeing more.
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#36
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Rosa made some interesting 50.4 bcd rings:
(**From Spokesniffer on Flickr)
I've come across other interesting Rosa chainrings.
I have a coping saw, labelled as a "deep jeweler's saw", that I picked up at a hobby shop. Mascot brand.
(**From Spokesniffer on Flickr)
I've come across other interesting Rosa chainrings.
I have a coping saw, labelled as a "deep jeweler's saw", that I picked up at a hobby shop. Mascot brand.
#37
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You know what would be really cool, would be to do some primitive animation in the chain ring like what this guy did in bicycle wheels. You wouldn't see anything in sunlight, but in artificial light it might be pretty cool.
#38
十人十色
Thread Starter
A note to everyone who has expressed an interest in getting blank chainwheels:
When I was at Hasegawa's the day before yesterday they only had the Sugino blank that I bought and one TA. I'll call them today for them to keep the TA and to ask if they'll be getting more, and if so, when. In the meantime, dbaki is first in line for the TA as he asked first.
And PayPal is fine. It'll be a few days before I can get over to the shop, a 40 minute ride from home.
When I was at Hasegawa's the day before yesterday they only had the Sugino blank that I bought and one TA. I'll call them today for them to keep the TA and to ask if they'll be getting more, and if so, when. In the meantime, dbaki is first in line for the TA as he asked first.
And PayPal is fine. It'll be a few days before I can get over to the shop, a 40 minute ride from home.
Last edited by Dawes-man; 01-18-12 at 04:56 PM.
#39
十人十色
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#40
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Even $100.00 would be a great price for a custom chain ring. There are some amazing parts on this thread.
I have a CNC mill that does simple patterns with ease. The teeth are not simple however.
I have a CNC mill that does simple patterns with ease. The teeth are not simple however.
#41
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P.S.: Fantastic work here. You'd think the 50.4 BCD crank would have had greater international popularity over the 144's, if only out of sheer ability to customize them.
Last edited by cudak888; 01-18-12 at 07:17 PM.
#42
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I don't know if the Constrictor fits a Stronglight ring; it was the Williams that didn't fit the Electra ring. It was very close; didn't take long with a file to make it fit. But this non-fit made me wonder whether there was a defunct English pattern that was similar, but not quite the same, as the French one. I don't know the date of either the Constrictor or Williams cranks I have, but I presume they're earlier than the 50's. I realize Stronglight came out in the 30's, and these are probably not earlier than that.
#43
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BTW, this is the chainwheel I thought was made by Alex Singer (URL in my first post) but I misread the description. The seller, rhclassics, says "Alex Singer etc" so I guess it was made by someone else... IF it's not a factory wheel. I assumed it wasn't as I'd never seen one like it. Anyone recognise it? It sold for $528 US:
[IMG]
seller rhclassics eBay by Dawes-man, on Flickr[/IMG]
[IMG]
seller rhclassics eBay by Dawes-man, on Flickr[/IMG]
Bob
https://homepage3.nifty.com/ClassicBi...htouriste.html
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This is a chainwheel I like very much, from Mark Stevens' Flickr pages - he keeps a Gillot register and has lots of nice stuff. He says it's made by a company called Hurtu and he found it in Portugal. Looks pretty 'artisanal' to me:
[IMG]
1949 Gillott with Osgear by Mark`Stevens ModelCrafter, on Flickr[/IMG]
Doesn't look to me like it'd be too difficult to make...
My favourite cotterless Stronglight Competition crank, too
[IMG]
1949 Gillott with Osgear by Mark`Stevens ModelCrafter, on Flickr[/IMG]
Doesn't look to me like it'd be too difficult to make...
My favourite cotterless Stronglight Competition crank, too
#45
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Wow. Just... wow, all of it. Wow.
I think I might have a new hobby.
I think I might have a new hobby.
#46
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This is a chainwheel I like very much, from Mark Stevens' Flickr pages - he keeps a Gillot register and has lots of nice stuff. He says it's made by a company called Hurtu and he found it in Portugal. Looks pretty 'artisanal' to me:
[IMG]
1949 Gillott with Osgear by Mark`Stevens ModelCrafter, on Flickr[/IMG]
Doesn't look to me like it'd be too difficult to make...
My favourite cotterless Stronglight Competition crank, too
[IMG]
1949 Gillott with Osgear by Mark`Stevens ModelCrafter, on Flickr[/IMG]
Doesn't look to me like it'd be too difficult to make...
My favourite cotterless Stronglight Competition crank, too
#47
十人十色
Thread Starter
You wouldn't have to worry about that as the blanks come with the teeth already milled. You could get a completely blank alloy disc somewhere and do the teeth if you felt like a challenge
#48
十人十色
Thread Starter
I don't know if the Constrictor fits a Stronglight ring; it was the Williams that didn't fit the Electra ring. It was very close; didn't take long with a file to make it fit. But this non-fit made me wonder whether there was a defunct English pattern that was similar, but not quite the same, as the French one. I don't know the date of either the Constrictor or Williams cranks I have, but I presume they're earlier than the 50's. I realize Stronglight came out in the 30's, and these are probably not earlier than that.
I would think the Constrictor was a 50s crank. As I said before, I only knew the company for rims, pedals and hubs. I've looked a bit on the net and see that I'd forgotten that they also made a derailleur but I cannot find any mention of a crank. Nor in the 1939 or 1952 Brown Brothers catalogues. A mystery!
Had another look at your chainwheel - very nice, indeed! I look forward to you detailing the herons' heads.
#49
十人十色
Thread Starter
No doubt in my mind that they are the same. I see the crank has the very sought after 3-hole centre cap, too... nice! Thanks for posting that, Bob.
#50
十人十色
Thread Starter
This is a very cool design, reminds me of Squiddley Diddley. But this is also good one to take a lesson from. When you do your design you should incorperate the crank arm into the overall picture, not just do a symetrical design that will be blocked at some point by the arm.
Last edited by Dawes-man; 01-19-12 at 01:29 AM.