Cutting down handlebars...
#27
sometimes it hurts...
Joined: Aug 2004
Posts: 187
Likes: 0
From: Denver, CO
Bikes: 2006 DeBernardi Track, Home-made Tall Bike, Custom 3-Speed Schwinn? Road Bike.
i just eyeballed it and took a hacksaw to it. had some nice vintage chrome bar end plugs to match the tapeless bars...
#28
Lone Fixie
Joined: Dec 2004
Posts: 209
Likes: 0
From: Providence, RI
Bikes: Fixie/SS: Specialized "Langster", Hobo SS: Schwinn World Sport
I stuck my bars in the vice, eyed a line, marked it with a sharpie and then sawed away. They turned out fine, probably not perfect, but close enough.
#29
Thread Starter
I need more bikes!!!

Joined: May 2004
Posts: 472
Likes: 0
From: Durham, NC
Bikes: 2 roadies, 7 fixed-gears, 1 hardtail, 1 full suspension mtb, and 1 hybrid...so far.
Thanks again folks.... I bought a $4.00 hacksaw and had at it. The results look real good.
I wound up using a Specialized in-line brake on the bar end and it works as well as a time
trial type lever. I'll take pictures as soon as I can.
I wound up using a Specialized in-line brake on the bar end and it works as well as a time
trial type lever. I'll take pictures as soon as I can.
#30
Guest
Joined: Aug 2004
Posts: 3,242
Likes: 0
Originally Posted by Mr. Shadow
...any best way to chop them to length? They are old chromed steel and have already been flipped to create bullhorns.
turn them upside down and place your hands where you would like them to be at on the bars. too many guys have them too long or too short.
S/F<
CEYA!
#31
Originally Posted by Ceya
turn them upside down and place your hands where you would like them to be at on the bars. too many guys have them too long or too short.
S/F<
CEYA!
S/F<
CEYA!
#34
Thread Starter
I need more bikes!!!

Joined: May 2004
Posts: 472
Likes: 0
From: Durham, NC
Bikes: 2 roadies, 7 fixed-gears, 1 hardtail, 1 full suspension mtb, and 1 hybrid...so far.
That's what I did anyway...and marked the distance with masking tape.
The end result looks and feels nice.
The end result looks and feels nice.
#35
i just did this the other day with some new drops, flipped em, rode around with my hands where i'd want them, added an inch or so, and cut with a pipe cutter, then lined that chopped piece to the other bar, and started cutting there
they're not EXACTLY even, but they're close enough that you wouldnt notice
they're not EXACTLY even, but they're close enough that you wouldnt notice
#36
-koom til doom-
Joined: Aug 2004
Posts: 53
Likes: 0
From: long beach, california
Bikes: unknown singlespeed / mercier kilo tt track / lemond tourmalet road.
i did this last night at 5 in the morning after a long night of partying. probably THE worst time to try and cut something clean. my brain wasn't functioning, and i ended up doing this with an old hacksaw (no lubrication) in my parent's bathroom while they were out of town. once i got about halfway through the bar, i'd just kind of wrestle and karate chop at it until the ends snapped off. the plugs cover up all the imperfections, so it's really not even a big deal. i'm actually way pleased, even the next day with it. i left them a little long on purpose, because although i wasn't completely there, i was there enough to know i wouldn't be doing the world's greatest chopping job. i plan on going back with a file and smoothing out the rough spots, but yeah. cutting them was kind of fun. i'd do it again.
#37
What?

Joined: Oct 2003
Posts: 1,650
Likes: 0
From: N. Tx
Bikes: Bianchi Brava(retired), Surly Instigator(retired)
Funny story man. Same thing happened to me last night, came home around 4am from partying and decided to primer up my frame a little. I woke up this morning and found out that I had wasted half a can of primer on the fence in our backyard, totally missing the bike.
#39
LV 99 9999HP/9999MP
Joined: Oct 2004
Posts: 245
Likes: 0
From: West Philadelphia
Bikes: crappy fake bike
i tried for awhile to find some sweet handlebar setup with upside down and chopped bars, but in the end all were less comfortable than bars which were mounted the way they were designed to be mounted. i kept on trying different types of upside down cruiser bars to try to get the effect of old track bars pictured here:
I could never get any bars to look like this so I finally just bought some vintage track bars like the ones pictured, (and paid a premium price). Kind of like track drop/moustache bar, or "dropstache bars" as I refer to them.
I could never get any bars to look like this so I finally just bought some vintage track bars like the ones pictured, (and paid a premium price). Kind of like track drop/moustache bar, or "dropstache bars" as I refer to them.
#40
Thread Starter
I need more bikes!!!

Joined: May 2004
Posts: 472
Likes: 0
From: Durham, NC
Bikes: 2 roadies, 7 fixed-gears, 1 hardtail, 1 full suspension mtb, and 1 hybrid...so far.
Originally Posted by Mr. Shadow
...any best way to chop them to length? They are old chromed steel and have already been flipped to create bullhorns.
Lotus Elan:the Remix https://groups.msn.com/BicyclingForum...&PhotoID=10373
#41
flaneur
Joined: Dec 2004
Posts: 591
Likes: 0
From: ankle deep in the gowanus canal
Bikes: IRO Mark V
as far as plugs go, i highly recommend a pair of matching wine corks. my "bar-ends" are my favorite part of my bike. they look rad, and the soft squishy bits on the ends of the bars are my favorite hand position too.
#42
Thread Starter
I need more bikes!!!

Joined: May 2004
Posts: 472
Likes: 0
From: Durham, NC
Bikes: 2 roadies, 7 fixed-gears, 1 hardtail, 1 full suspension mtb, and 1 hybrid...so far.
Originally Posted by boots
as far as plugs go, i highly recommend a pair of matching wine corks. my "bar-ends" are my favorite part of my bike. they look rad, and the soft squishy bits on the ends of the bars are my favorite hand position too.
#43
jack of one or two trades
Joined: Jun 2005
Posts: 5,640
Likes: 0
From: Suburbia, CT
Bikes: Old-ass gearie hardtail MTB, fix-converted Centurion LeMans commuter, SS hardtail monster MTB
Ditto. Electrical tape for a cutting guide + using the stem as a vice = a functional (if not gorgeous) set of bullhorns. A little filing and it's smooth as a baby's ass. As for the brake, I used the old lever that was on the bar (no hoods), and put it near the end like the TT-style brakes. Charming.
#44
awesome. i was going to buy a cutting tool & chop mine but I was able to talk the guys building a fountain in our courtyard at the office to cut them & smooth the edges for me. they're perfect!
#45
Spoked to Death
Joined: Jul 2004
Posts: 1,335
Likes: 1
From: Boulder, CO
Bikes: Salsa La Cruz w/ Alfine 8, Specialized Fuse Pro 27.5+, Surly 1x1
I found a set of FSA K-wing carbon bars in a dumpster yesterday. Unfortunately the end of one drop is crushed, which is presumably why they were tossed. However, the rest of the bars are just fine, so I'm thinking of cutting them into bullhorns, just to freak out anyone who sees them and is forced to wonder, "Why in gods holy name did he flip and chop a 180$ set of bars?!?"
Any tips for cutting carbon fiber?
peace,
sam
Any tips for cutting carbon fiber?
peace,
sam
#46
Originally Posted by phidauex
Any tips for cutting carbon fiber?
peace,
sam
#47
i've cut a few carbon fork steerers to length, as well as trimming some carbon mountain handlebars.
i use a sharp, fine toothed hacksaw blade. measure carefully and make a level and even cut. it cuts easily.
you can smooth the edges off with some fine sandpaper or steel wool.
i use a sharp, fine toothed hacksaw blade. measure carefully and make a level and even cut. it cuts easily.
you can smooth the edges off with some fine sandpaper or steel wool.
#49
Originally Posted by phidauex
I found a set of FSA K-wing carbon bars in a dumpster yesterday. Unfortunately the end of one drop is crushed, which is presumably why they were tossed. However, the rest of the bars are just fine, so I'm thinking of cutting them into bullhorns, just to freak out anyone who sees them and is forced to wonder, "Why in gods holy name did he flip and chop a 180$ set of bars?!?"
Any tips for cutting carbon fiber?
peace,
sam
Any tips for cutting carbon fiber?
peace,
sam
Carbon Fiber is strong, until it's not, then it offers no strength at all, and does so in an unexpected fashion.
Like an old towel you rip into smaller pieces before washing the car, it's hard to tear, until a rip starts. Then it's hard to predict how smoothly or quickly the tear will manifest itself. What you'll be left with when the tear is complete cannot be known until it's finished. Wax on, Wax off.
#50
secret track gearing

Joined: Jun 2004
Posts: 261
Likes: 0
From: Boston
when you cut the CF, make sure you wrap it with masking tape first OVER where you are going to cut it. its best to use a rod saw blade, but a regular blade will work also. the tape makes it so the edges don't fray. just wrap it like 2-3 times around, and draw your cutting line on the tape. the tape is probably the most important part of the cut, so don't skimp!




