wheel building
#27
Yay!11! I has!!!1
Joined: Jun 2005
Posts: 1,659
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From: Eastcoast
Bikes: Cocaine the white stallion, Custom Witcomb pista, (Being restored) 80's Pogliaghi Track, (destroyed) RAP Round Breeze NJS, Cannondale Jekyll 900, 84/5 Pinarello Montello (all italian)
Alright dammnit, that's it i'm doin it. I'm takin the plunge. This sounds like too much fun to pass up. Whaddaya think mike? 36h Miche/MA3 3x build?
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Bloodstains, speed kills, fast bikes, cheap thrills, French girls, fine wine...
Bloodstains, speed kills, fast bikes, cheap thrills, French girls, fine wine...
#29
Originally Posted by 46x17
Read Gerd Schraners book on wheelbuilding
Jobst Brandt has one too but I much prefer Schraner.
Jobst Brandt has one too but I much prefer Schraner.
Totally agree. Jobst Brandt's book is all theory. Too much talk, not enough walk. Schraner's book is better. Honestly though, the stuff on Sheldon's website is all you need. Best of all. It's free!
#30
Originally Posted by OneTinSloth
4 cross for 36 spoke wheels. you'll never have to true it. ever.
3x for 32 then?
i'm have the same wheel/hub combo as imoncrank coming, but in 32h, and i feel like taking the plunge too.
#31
Senior Member
Joined: Aug 2004
Posts: 701
Likes: 0
From: SoCal - 909
Bikes: IRO Jamie Roy (fixed-gear commuter), Gary Fisher Rig 29er SS, Trek Madone 5.5, Specialized Allez Comp, Marin Mt. Vision Pro, Specialized M2 Hardtail, beater Nishiki fixed-gear conversion, Gary Fisher Rig 29er SS
Originally Posted by 46x17
Read Gerd Schraners book on wheelbuilding
Jobst Brandt has one too but I much prefer Schraner.
Jobst Brandt has one too but I much prefer Schraner.
Maybe it's just me, or maybe his is just written better for beginners. I just laced up my 2nd ever set of wheels the other night (all singlespeed. haven't built a geared, dished wheel yet), so it's not as if I'm a terribly experienced wheel builder.
If you want more than online tuturoials to go on, I'd suggest trying to find both books at the library and buying whichever book makes the most sense to you.
-Trevor
#32
Honking drivers see you
Joined: Nov 2004
Posts: 377
Likes: 0
From: Houston, TX
Bikes: Fuji Track, KHS Witch Doctor, Balance AL 750, Tank Mod Trials Bike
Gonna take the plunge as well. I juse received my TS-2 stand because I know I'll be in it for the long haul. I've got a couple of rear hubs that need some wheels built out of them. One's a Nashbar SS and the other is nashbar's rear track hub. I've already got my eyes on some Suzue promax's when I get the money. I see some velocity deep-v mtb rims that are just dying for me to buy. Oh man, I think I'm gonna be in trouble. This seems to be right on par with my other hobby, reloading. The parallels are really close. I mean, what you make is done at a lower cost, although you'll not spend less, as you'll be making more, what you make is going to be better quality, and there's definitely the pride that you made it with your own hands. The advise is pretty much the same, too - you can buy in cheap to see if you want to stay with it, or you can buy the more expensive tools if you know you're gonna like it. For those of you building junkies that are too late to save, what do you do with the extra wheels that you've made? I have two sets of mavic rims that I bought a few years ago because I wanted to build up my own.
#33
Obeying Gravity
Joined: Oct 2004
Posts: 2,962
Likes: 1
From: Bellingham, WA
Originally Posted by dolface
i usually get the from my lbs, so i don't have to deal with figuring out spoke lengths. i bring them the hub and rim, tell them what lacing pattern i'm going to use, and they do all the math.
#34
crotchety young dude
Joined: Jan 2005
Posts: 4,818
Likes: 0
From: SF, CA
Bikes: IRO Angus; Casati Gold Line; Redline 925; '72 Schwinn Olympic Paramount
I'm almost done with my first wheel. Surly fix/fix flip-flop laced to a cheap steel 27" rim.
#35
Senior Member
Joined: Aug 2005
Posts: 256
Likes: 0
Bikes: 1997 Schwinn Moab2 cross-country racing, highly modified, rebuilt many, many times. very fast!
you can build you rim better than anyone else because you can build it right in your frame and the frame is just like a truing stand. flip your bike upside down and use your brakes as guides to true your rim. It's fun, and all you gotta do is copy your other rim. And since any new rim needs to be adjusted after it's broken in you'll be be familiar with the tensioning of spokes. You can even build extra wheels. or have extra wheels with different tires for different riding conditions.
#36
legalize bikes

Joined: May 2003
Posts: 1,250
Likes: 1
From: bucks county, PA
Bikes: too damn many
Originally Posted by ChroMo2
And since any new rim needs to be adjusted after it's broken in you'll be be familiar with the tensioning of spokes.
#37
Originally Posted by d_D
If your going to splash out for a truing stand think about spending the cash on a tension meter instead. The park one is the same sort of price as a cheap truing stand. It removes all the guess work from trying to get the correct amount of tension and you can check the tension is even between spokes.
For just a couple of wheels it's not too much bother to use the frame instead of a truing stand.
For just a couple of wheels it's not too much bother to use the frame instead of a truing stand.
#38
Senior Member
Joined: Aug 2005
Posts: 256
Likes: 0
Bikes: 1997 Schwinn Moab2 cross-country racing, highly modified, rebuilt many, many times. very fast!
Originally Posted by legalize_it
false. quoting gerd schraner "a properly built never needs trueing." i agree, if you pre-stress and tension the spokes properly, there should be no "breaking in" of the wheel.
Last edited by ChroMo2; 10-16-05 at 06:51 PM.
#39
dead mileage
Joined: Aug 2004
Posts: 480
Likes: 0
From: London U.K.
Bikes: GT Mtnbike, PaulMilnes Trackbike
I think he's referring to the 'pinging' some people talk about hearing on a freshly built wheel. If properly stress relieved and the spokes weren't twisted, there should be no 'pinging' or 'breaking in' and no primary re-true.
#41
Senior Member
Joined: Jun 2005
Posts: 145
Likes: 0
From: NYC
Bikes: Road and Fix, Tutto Campagnolo, certo!
I've been building my own wheels for twenty years now, no way I'd ride on wheels I didn't build with my own hands.
First off you get exactly what you want. Me, I want 14/15 double butted on the drive side of the rear wheel, 15/16 everywhere else. Asymnetrical, inside pulling, cross 3, too.
Hint 1: Allow lots of time. Rushing the build, unless you build wheels often (and therefore have lots of practice) is going to bite you in the @ss.
Hint 2: There are online spoke length calculators. Use them. Sub-Hint: the spoke calculators, especially the DT one, will tell you that the front wheel spokes are to be one (or so) millimeter longer than the non-drive side on the rear wheel. Ignore that: get them all the same size. You will end up with, for the rear wheel, drive side spokes that are 3mm longer than the non-drive side, which will lead right into:
Hint 3: Got a tensiometer? I don't. How do you keep the spoke tensions somewhat even? Count the number of rotations for each spoke. Remember Hint 1? Leave yourself ample time! Each spoke, in my experience, gets between 12 and 18 turns to get to full tension. I generally give each spoke 12 turns to get everything in loose order, ie to make sure the lacing pattern is right, and the spoke pattern doesn't interfere with access to the valve stem. From there the wheel goes into the truing stand for the rest of the build. Remember the 2-3 mm difference in spoke length for the rear wheel? The shorter, drive side spokes will allow you to tighten all the rear spokes the same number of turns and takes care of most (usually all) of the necessary dish. For my fix wheels (single sided Campys) the length difference is 1mm, although you can use equal length with no problem.
Hard anodized rims are, well, hard. They're very stiff and they lace up and true quickly. Because of the stiffness, an undertensioned spoke can get through without you noticing, so be careful. Plain aluminum rims are a lot softer, so they take a bit longer to set up, as any variance in tension will show up as the rim being out of round. However, you'll be sure that the wheel is really round when you're done.
Hint 4: get the roundness and trueness set while the spokes are fairly loose. It's a lot easier.
Hint 5: Make sure to run up the tension! Most folks, myself included, don't tension the spokes properly at first. As a practical matter, it's pretty hard to overtighten the spokes. If you find that the nipples are pulling through the rim because of the tension you're putting them under, you should probably rethink rolling your own.
Hint 6: Sleep on it. After you think you're done, put them down and check them the next day. You'd be surprised.
First off you get exactly what you want. Me, I want 14/15 double butted on the drive side of the rear wheel, 15/16 everywhere else. Asymnetrical, inside pulling, cross 3, too.
Hint 1: Allow lots of time. Rushing the build, unless you build wheels often (and therefore have lots of practice) is going to bite you in the @ss.
Hint 2: There are online spoke length calculators. Use them. Sub-Hint: the spoke calculators, especially the DT one, will tell you that the front wheel spokes are to be one (or so) millimeter longer than the non-drive side on the rear wheel. Ignore that: get them all the same size. You will end up with, for the rear wheel, drive side spokes that are 3mm longer than the non-drive side, which will lead right into:
Hint 3: Got a tensiometer? I don't. How do you keep the spoke tensions somewhat even? Count the number of rotations for each spoke. Remember Hint 1? Leave yourself ample time! Each spoke, in my experience, gets between 12 and 18 turns to get to full tension. I generally give each spoke 12 turns to get everything in loose order, ie to make sure the lacing pattern is right, and the spoke pattern doesn't interfere with access to the valve stem. From there the wheel goes into the truing stand for the rest of the build. Remember the 2-3 mm difference in spoke length for the rear wheel? The shorter, drive side spokes will allow you to tighten all the rear spokes the same number of turns and takes care of most (usually all) of the necessary dish. For my fix wheels (single sided Campys) the length difference is 1mm, although you can use equal length with no problem.
Hard anodized rims are, well, hard. They're very stiff and they lace up and true quickly. Because of the stiffness, an undertensioned spoke can get through without you noticing, so be careful. Plain aluminum rims are a lot softer, so they take a bit longer to set up, as any variance in tension will show up as the rim being out of round. However, you'll be sure that the wheel is really round when you're done.
Hint 4: get the roundness and trueness set while the spokes are fairly loose. It's a lot easier.
Hint 5: Make sure to run up the tension! Most folks, myself included, don't tension the spokes properly at first. As a practical matter, it's pretty hard to overtighten the spokes. If you find that the nipples are pulling through the rim because of the tension you're putting them under, you should probably rethink rolling your own.
Hint 6: Sleep on it. After you think you're done, put them down and check them the next day. You'd be surprised.
#42
Gone, but not forgotten


Joined: Jul 2002
Posts: 2,301
Likes: 12
From: Newtonville, Massachusetts
Bikes: See: https://sheldonbrown.org/bicycles
Originally Posted by ChroMo2
if you ride your bike like an elderly person your rim may never need inspection or adjustment. If you ride your bike to the extreme, your rim will require adjustments via the spokes. Thats' the total reason why any bicyclist has replaced a rim and it's severity can go all the up to a "tacoed" rim. And if you understand how a wheel is made (by experience), you can fix a bent rim just by the tensioning of spokes. So if you claim a properly built rim never needs truing, there are a lotta poor wheel manufacturers building rims. Personally I don't know anyone who gets through a season of intense biking who doesn't have to adjust their spokes or go all the way to the measure of replacing a wheel. So it's better to do it yourself and be good at it, or riding a bike aint gonna be that much fun. The dude who you copied the quote from is wrong. If he said that to me I'ld have to second analize any imformation coming from that source.
If you regularly damage wheels, it suggests that you are using equipment that isn't strong enough for your riding style.
Fixed gear wheels, in particular, ought to be extra trouble-free due to the symmetrical lacing of the dishless rear hubs.
If you're having actual trouble with your rims it suggests that you're running tires that are either too skinny or not inflated sufficiently for your type of cycling and surface conditions.
Sheldon "Good Wheels Last" Brown
Code:
+-------------------------------------------+ | Ah, but I was so much older then, | | I'm younger than that now. | | -Bob Dylan | +-------------------------------------------+
#43
Senior Member
Joined: Aug 2005
Posts: 256
Likes: 0
Bikes: 1997 Schwinn Moab2 cross-country racing, highly modified, rebuilt many, many times. very fast!
Originally Posted by Sheldon Brown
This posting is a bit hard to understand since the poster doesn't seem to understand the difference between a "rim" and a "wheel" but I would agree that a properly built wheel should give long service without needing any adjustment.
If you regularly damage wheels, it suggests that you are using equipment that isn't strong enough for your riding style.
Fixed gear wheels, in particular, ought to be extra trouble-free due to the symmetrical lacing of the dishless rear hubs.
If you're having actual trouble with your rims it suggests that you're running tires that are either too skinny or not inflated sufficiently for your type of cycling and surface conditions.
Sheldon "Good Wheels Last" Brown
If you regularly damage wheels, it suggests that you are using equipment that isn't strong enough for your riding style.
Fixed gear wheels, in particular, ought to be extra trouble-free due to the symmetrical lacing of the dishless rear hubs.
If you're having actual trouble with your rims it suggests that you're running tires that are either too skinny or not inflated sufficiently for your type of cycling and surface conditions.
Sheldon "Good Wheels Last" Brown
Code:
+-------------------------------------------+ | Ah, but I was so much older then, | | I'm younger than that now. | | -Bob Dylan | +-------------------------------------------+
#44
Gone, but not forgotten


Joined: Jul 2002
Posts: 2,301
Likes: 12
From: Newtonville, Massachusetts
Bikes: See: https://sheldonbrown.org/bicycles
Originally Posted by ChroMo2
yeah... right! A rim is just the rim. ok? a wheel is the rim, spokes, and a hub, assembled. are you gonna ask if a wheel has the tire on it or not to be called, technically a wheel? Like I said if you ride like an old person, you aint gonna hurt your rim. If you bomb the nasty trails, all it takes is one branch stuck in your spokes to rip your rim apart, and there aint no way i'm staying away from the Mississippi river bluffs. I use fat tires and they never let me down. But I ride harder than the average biker because I want more out of biking. So when you push the limits your gonna pay in either trashing your body or your bike. You have to know how to maintain both.
Very unusual for a rim to get "ripped apart" because the spoke tension holds it together.
Sheldon "Tires Protect Rims" Brown
Code:
+-----------------------------------------+ | He not busy being born is busy dying. | | -Bob Dylan | +-----------------------------------------+
#45
Yay!11! I has!!!1
Joined: Jun 2005
Posts: 1,659
Likes: 0
From: Eastcoast
Bikes: Cocaine the white stallion, Custom Witcomb pista, (Being restored) 80's Pogliaghi Track, (destroyed) RAP Round Breeze NJS, Cannondale Jekyll 900, 84/5 Pinarello Montello (all italian)
ooooh fighting with sheldon brown. I don't think i've ever seen that maneuver before. I'ma go make some popcorn hold on a sec.
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Bloodstains, speed kills, fast bikes, cheap thrills, French girls, fine wine...
Bloodstains, speed kills, fast bikes, cheap thrills, French girls, fine wine...
#47
jack of one or two trades
Joined: Jun 2005
Posts: 5,640
Likes: 0
From: Suburbia, CT
Bikes: Old-ass gearie hardtail MTB, fix-converted Centurion LeMans commuter, SS hardtail monster MTB
Originally Posted by ImOnCrank
ooooh fighting with sheldon brown. I don't think i've ever seen that maneuver before. I'ma go make some popcorn hold on a sec.
#48
Yay!11! I has!!!1
Joined: Jun 2005
Posts: 1,659
Likes: 0
From: Eastcoast
Bikes: Cocaine the white stallion, Custom Witcomb pista, (Being restored) 80's Pogliaghi Track, (destroyed) RAP Round Breeze NJS, Cannondale Jekyll 900, 84/5 Pinarello Montello (all italian)
hahaha. Indeed. Beard and all. So should i go 3 or 4x for my first 36 spoke wheel? What's the diff?
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Bloodstains, speed kills, fast bikes, cheap thrills, French girls, fine wine...
Bloodstains, speed kills, fast bikes, cheap thrills, French girls, fine wine...
#49
Member
Joined: Jun 2005
Posts: 33
Likes: 0
Originally Posted by ChroMo2
yeah... right! A rim is just the rim. ok? a wheel is the rim, spokes, and a hub, assembled. are you gonna ask if a wheel has the tire on it or not to be called, technically a wheel? Like I said if you ride like an old person, you aint gonna hurt your rim. If you bomb the nasty trails, all it takes is one branch stuck in your spokes to rip your rim apart, and there aint no way i'm staying away from the Mississippi river bluffs. I use fat tires and they never let me down. But I ride harder than the average biker because I want more out of biking. So when you push the limits your gonna pay in either trashing your body or your bike. You have to know how to maintain both.
you are an idiot.
Last edited by whoo-flung-poo; 10-17-05 at 04:31 PM.
#50
Originally Posted by sabretech2001
I've been building my own wheels for twenty years now, no way I'd ride on wheels I didn't build with my own hands.
First off you get exactly what you want. Me, I want 14/15 double butted on the drive side of the rear wheel, 15/16 everywhere else. Asymnetrical, inside pulling, cross 3, too.
Hint 1: Allow lots of time. Rushing the build, unless you build wheels often (and therefore have lots of practice) is going to bite you in the @ss.
Hint 2: There are online spoke length calculators. Use them. Sub-Hint: the spoke calculators, especially the DT one, will tell you that the front wheel spokes are to be one (or so) millimeter longer than the non-drive side on the rear wheel. Ignore that: get them all the same size. You will end up with, for the rear wheel, drive side spokes that are 3mm longer than the non-drive side, which will lead right into:
Hint 3: Got a tensiometer? I don't. How do you keep the spoke tensions somewhat even? Count the number of rotations for each spoke. Remember Hint 1? Leave yourself ample time! Each spoke, in my experience, gets between 12 and 18 turns to get to full tension. I generally give each spoke 12 turns to get everything in loose order, ie to make sure the lacing pattern is right, and the spoke pattern doesn't interfere with access to the valve stem. From there the wheel goes into the truing stand for the rest of the build. Remember the 2-3 mm difference in spoke length for the rear wheel? The shorter, drive side spokes will allow you to tighten all the rear spokes the same number of turns and takes care of most (usually all) of the necessary dish. For my fix wheels (single sided Campys) the length difference is 1mm, although you can use equal length with no problem.
Hard anodized rims are, well, hard. They're very stiff and they lace up and true quickly. Because of the stiffness, an undertensioned spoke can get through without you noticing, so be careful. Plain aluminum rims are a lot softer, so they take a bit longer to set up, as any variance in tension will show up as the rim being out of round. However, you'll be sure that the wheel is really round when you're done.
Hint 4: get the roundness and trueness set while the spokes are fairly loose. It's a lot easier.
Hint 5: Make sure to run up the tension! Most folks, myself included, don't tension the spokes properly at first. As a practical matter, it's pretty hard to overtighten the spokes. If you find that the nipples are pulling through the rim because of the tension you're putting them under, you should probably rethink rolling your own.
Hint 6: Sleep on it. After you think you're done, put them down and check them the next day. You'd be surprised.
First off you get exactly what you want. Me, I want 14/15 double butted on the drive side of the rear wheel, 15/16 everywhere else. Asymnetrical, inside pulling, cross 3, too.
Hint 1: Allow lots of time. Rushing the build, unless you build wheels often (and therefore have lots of practice) is going to bite you in the @ss.
Hint 2: There are online spoke length calculators. Use them. Sub-Hint: the spoke calculators, especially the DT one, will tell you that the front wheel spokes are to be one (or so) millimeter longer than the non-drive side on the rear wheel. Ignore that: get them all the same size. You will end up with, for the rear wheel, drive side spokes that are 3mm longer than the non-drive side, which will lead right into:
Hint 3: Got a tensiometer? I don't. How do you keep the spoke tensions somewhat even? Count the number of rotations for each spoke. Remember Hint 1? Leave yourself ample time! Each spoke, in my experience, gets between 12 and 18 turns to get to full tension. I generally give each spoke 12 turns to get everything in loose order, ie to make sure the lacing pattern is right, and the spoke pattern doesn't interfere with access to the valve stem. From there the wheel goes into the truing stand for the rest of the build. Remember the 2-3 mm difference in spoke length for the rear wheel? The shorter, drive side spokes will allow you to tighten all the rear spokes the same number of turns and takes care of most (usually all) of the necessary dish. For my fix wheels (single sided Campys) the length difference is 1mm, although you can use equal length with no problem.
Hard anodized rims are, well, hard. They're very stiff and they lace up and true quickly. Because of the stiffness, an undertensioned spoke can get through without you noticing, so be careful. Plain aluminum rims are a lot softer, so they take a bit longer to set up, as any variance in tension will show up as the rim being out of round. However, you'll be sure that the wheel is really round when you're done.
Hint 4: get the roundness and trueness set while the spokes are fairly loose. It's a lot easier.
Hint 5: Make sure to run up the tension! Most folks, myself included, don't tension the spokes properly at first. As a practical matter, it's pretty hard to overtighten the spokes. If you find that the nipples are pulling through the rim because of the tension you're putting them under, you should probably rethink rolling your own.
Hint 6: Sleep on it. After you think you're done, put them down and check them the next day. You'd be surprised.




