how to fill holes in the frame before paint?
#1
how to fill holes in the frame before paint?
I have an old cannondale road bike that I converted to a fixed gear. I took off the cable guides, shifters, etc and it looks great. There are holes in the frame that don't look so hot though.
What can I fill them with? It would look better if I can fill them with something and touch it up with the same color paint. anyone got an idea?
What can I fill them with? It would look better if I can fill them with something and touch it up with the same color paint. anyone got an idea?
#3
Professional Lady Killer
Joined: Feb 2005
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From: gville
Bikes: 77 Raleigh Record, 03 Specialized P2, 05 Bianchi Pista, 05 Pista Concept
i used bondo. worked fine. the hole was the size of a bb. you may have to get something welded if the holes are large.
#4
I also used bondo to fill a small dent in my top tube. No problems so far.
__________________
I'm not one for fawning over bicycles, but I do believe that our bikes communicate with us, and what this bike is saying is, "You're an idiot." BikeSnobNYC
I'm not one for fawning over bicycles, but I do believe that our bikes communicate with us, and what this bike is saying is, "You're an idiot." BikeSnobNYC
#6
Senior Member

Joined: Jun 2003
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From: SW Ohio
Bikes: Classic lugged-steel road, touring, gravel
If you use bondo, you might want to prime the bare metal surface to give the bondo something to stick to so it doesn't fall out over time (this may not be necessary, I'm not sure).
#7
Shiftless bum

Joined: Apr 2004
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From: Ottawa, Ontario
Bikes: Apollo fixed winter bike, Gazelle Cross, Baboe Cargo bike, Linskey Rouleur Road, Bridgestone Picnica, Tern C7, 2nd gen Strida
Originally Posted by stickerguy
are these drainage holes? they might be a bit important.
or are they speed holes?
jeff
or are they speed holes?
jeff
I'll be quickly corrected if I'm wrong, but I think that many of these holes are to allow gas escape when the frame is welded.
#8
Spoked to Death
Joined: Jul 2004
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From: Boulder, CO
Bikes: Salsa La Cruz w/ Alfine 8, Specialized Fuse Pro 27.5+, Surly 1x1
Check the packaging of your filler, some require a primer, others do not, just do what it says on the package. Bondo sells a version in a tube, which would be handy for filling small holes, just squeeze on a tiny bit, smooth it with a curved piece of plastic (like a bent credit card, that you aren't going to be using again
) When its dry, sand it smooth with the metal, and paint away.
peace,
sam
) When its dry, sand it smooth with the metal, and paint away.peace,
sam
#9
Up to no good
Joined: Apr 2005
Posts: 209
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From: Portland
Bikes: Steelman EuroCross, Gunnar Streetdog, Independent Fabrications Deluxe
Are these weep holes? Are rust pits or holes that rusted thru? If it is that far gone you will want to check with you LBS to see if the frame is safe.
Bondo works great. You want to sand the area to remove all the rust and loose paint and rough it up to give the bondo something to adhere to. After sanding use acetone to remove dirt and oils. Make sure you follow any specific mfr's instructions and be patient. Work slowly, don't try to sand off to much at once. The problem is once you do this repair the area you need to repaint will be larger that the little hole you started with. You need to decide how much work you want to put into it and what level of finish you want.
Good luck.
Bondo works great. You want to sand the area to remove all the rust and loose paint and rough it up to give the bondo something to adhere to. After sanding use acetone to remove dirt and oils. Make sure you follow any specific mfr's instructions and be patient. Work slowly, don't try to sand off to much at once. The problem is once you do this repair the area you need to repaint will be larger that the little hole you started with. You need to decide how much work you want to put into it and what level of finish you want.
Good luck.
#10
My 2 Centavos.
OK, Bondo is $10 a can, while two-part, five minute epoxy is $2.00-3.00 a tube. The epoxy is tough and is not as prone to moisture penetration as bondo. Having had cars which reached the 1 to 1 bondo to sheet metal ratio, I can assure you bondo will vibrate off of even the most well prepared steel over time. It may be years, but it is not a lifetime solution when applied much thicker than a sheet of paper.
0. Sand, file, or scrape the inside of the holes you wish filled with some abbrasive.
1. Push some kind of plastic scrap or stryro foam into the hole. Push it about half-way down into the hole.
2. Tape off the surrounding area.
3. Mix your epoxy.
4. Lay in your epoxy.
5. Let the epoxy dry.
6. Sand, file or buff.
7. Lay in some more epoxy to fill any irregulatities and sand, file or buff again.
8. Prime.
9. Paint.
10. Enjoy.
Post a photo if you can.
OK, Bondo is $10 a can, while two-part, five minute epoxy is $2.00-3.00 a tube. The epoxy is tough and is not as prone to moisture penetration as bondo. Having had cars which reached the 1 to 1 bondo to sheet metal ratio, I can assure you bondo will vibrate off of even the most well prepared steel over time. It may be years, but it is not a lifetime solution when applied much thicker than a sheet of paper.
0. Sand, file, or scrape the inside of the holes you wish filled with some abbrasive.
1. Push some kind of plastic scrap or stryro foam into the hole. Push it about half-way down into the hole.
2. Tape off the surrounding area.
3. Mix your epoxy.
4. Lay in your epoxy.
5. Let the epoxy dry.
6. Sand, file or buff.
7. Lay in some more epoxy to fill any irregulatities and sand, file or buff again.
8. Prime.
9. Paint.
10. Enjoy.
Post a photo if you can.
#11
Originally Posted by bikeordie
i used bondo. worked fine. the hole was the size of a bb. you may have to get something welded if the holes are large.
it took me a second to realize that you meant bb, not BB.






