Compressionless Brake Housing
#26
Senior Member



Joined: Aug 2010
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From: Madison, WI
Bikes: 1961 Ideor, 1966 Perfekt 3 Speed AB Hub, 1994 Bridgestone MB-6, 2006 Airnimal Joey, 2009 Thorn Sherpa, 2013 Thorn Nomad MkII, 2015 VO Pass Hunter, 2017 Lynskey Backroad, 2017 Raleigh Gran Prix, 1980s Bianchi Mixte on a trainer. Others are now gone.
A side note - a friend recently bought a used carbon cyclocross racing frame that takes cantilevers or V brakes, he said everybody wants disc so now is the time to find great bargains on bikes that won't handle discs.
#27
My only complant with the Nashbar product is that it's about 25-30cm too short for bikes with full length housing runs from disc brakes to drop bars.
Nashbar used to sell this housing/cable kit for $6 only 3-4 years ago on 20% off sale - now it never sells for under ~11 with tax.
https://jagwire.com/products/v/mountain_pro_brake
#28
BTW, "compressionless" housing is a phrase normally applied to shifter housing, not brake housing:
https://www.sheldonbrown.com/cables.html
https://www.sheldonbrown.com/cables.html
#29
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From: NW,Oregon Coast
Bikes: 8
Jagwire makes some for Brakes 10 Meter Compressionless Shop Rolls | Jagwire
Things have happened in bikes since Sheldon Died .
Things have happened in bikes since Sheldon Died .
#30
Thread Starter
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Bikes: Nature Boy 853 Disc, Pugsley SS
What little ive googled shows compressionless is specifically for disc brakes. Is compressionless brake housing like indexed vs friction where compressionless shift housing works great for friction even though it was made for indexed? Or is compressionless brake housing specifically for disc brakes and not to be used otherwise?
#31
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Joined: Feb 2004
Posts: 3,815
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From: Thailand..........currently Nakhon Ricefield, moving to the beach soon.
Bikes: inferior steel....alas....noodly aluminium assploded
i don't quite understand the argument here.
i got my $1.50/pair tektro v-brakes (includes generic pads) and my $2 set
of general duty jagwire housing (includes brake cables) off china's taobao.
set 'em up, and can squeeze the brakes and skid to a halt if i desire. that
means freezing the wheels up, right? so what the hell will compressionless
housing do for me?
ok.....put a $9 BB5 on the rear of a new disc-only frame. what a piece of
carp! replaced with $19 BB7. much improved over the BB5, but in no way
equal to the cheap tektros.
personally, i'm waiting for technology to solve yet another non-problem.
i'm sure pretty soon we'll get a voice activated cell phone ap that will
activate wireless disc brakes. pretty nifty! only drawback is you need
to use your v-brakes to stop first in order to safely access your cellphone.
i got my $1.50/pair tektro v-brakes (includes generic pads) and my $2 set
of general duty jagwire housing (includes brake cables) off china's taobao.
set 'em up, and can squeeze the brakes and skid to a halt if i desire. that
means freezing the wheels up, right? so what the hell will compressionless
housing do for me?
ok.....put a $9 BB5 on the rear of a new disc-only frame. what a piece of
carp! replaced with $19 BB7. much improved over the BB5, but in no way
equal to the cheap tektros.
personally, i'm waiting for technology to solve yet another non-problem.
i'm sure pretty soon we'll get a voice activated cell phone ap that will
activate wireless disc brakes. pretty nifty! only drawback is you need
to use your v-brakes to stop first in order to safely access your cellphone.
#32
Senior Member

Joined: Feb 2004
Posts: 3,815
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From: Thailand..........currently Nakhon Ricefield, moving to the beach soon.
Bikes: inferior steel....alas....noodly aluminium assploded
Except the parts that come with the car are bush league. Nobody seriously concerned about a crash would wear an over the shoulder belt, and the air bags regularly decapitate people, and are really only there because the seat belts suck. Do race cars have over the shoulder belts and air bags?
by unelected gub'mint hoohahs....with input (and special "funding") provided
by...........brake and air bag manufacturers.
do you really want gub'mint reg'laters determining your bikecycle's brake system?
#33
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Bikes: Nature Boy 853 Disc, Pugsley SS
I trust the LBS! They get my dollar!
#34
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Joined: Feb 2004
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From: Thailand..........currently Nakhon Ricefield, moving to the beach soon.
Bikes: inferior steel....alas....noodly aluminium assploded
they work great. i can modulate, or i can lock up the wheels. what more do i need?
your dollar? sounds like a heckuvalotta dollars for blingbling.
i'd rather spend my spare loot on airfare to go..........cycle touring.
did i mention them v-brakes and reg'lar housing was cheap?
#35
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Bikes: Nature Boy 853 Disc, Pugsley SS
#36
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I think the question on housings as with everything else is that at the low end the cost is trivial, so who wants squishy less effective housing? Show of hands for ineffective crap housing you probably paid more for, if you don't own pliers and do your own work. There is always some cheap ass in touring who if you ask them do they want to pay a buck extra for a better product will say they could fly to Hanoi and tour for a month on that buck. But for some of us I don't want to pay more to get a crappier product, shoot me.
And then, at the upper end, some people are spending what the average teenager at the local LBS pays for a downhill bike, 4K, and they aren't counting the pennies.
#37
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Again, this may be exactly how you roll. But just because of the way I was brought up, no virtue on my part. I don't smoke, drink, do Mary Jane, or anything else; The doctor won't let me eat out. I don't go to live entertainment, because with 3 kids it would crush me on cost; I recently got fed up with cable and cancelled that; I never got swept up in the overhousing thing, and live in a small house I own free and clear; don't go to starbucks, etc... etc... I am sure some folks out there are putting every penny they save towards airfair, if that is a new term for recreational drugs, or whatever turns their crank. It's pretty rare in the modern world to see people living really close to the bone, and saving, and all that crap, in North America. I doubt that the reason most people can't afford 15 dollar housings (or $150) is because they are saving every single dollar for their next tour.
#38
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Bikes: Nature Boy 853 Disc, Pugsley SS
I think the question on housings as with everything else is that at the low end the cost is trivial, so who wants squishy less effective housing? Show of hands for ineffective crap housing you probably paid more for, if you don't own pliers and do your own work. There is always some cheap ass in touring who if you ask them do they want to pay a buck extra for a better product will say they could fly to Hanoi and tour for a month on that buck. But for some of us I don't want to pay more to get a crappier product, shoot me.
#39
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Yeah, at least 5%. I would say at least 5% is for real, stuff that reduces pain and improves efficiency. That isn't counting the constant feedback one gets from the bike, that on a nice bike is delightful, everything perfect at every turn.
There are people who tour, like my wife, for whom the bike is not really a hobby, but if you are into bikes, where better to put the money than in the activity where you crank out 80 miles a day for weeks on end. You don't need a fancy touring bike to tour, you don't even need a touring bike. But if you like bikes, why not. Stucke the worlds longest touring tourist, doesn't really ride a touring bike. Obviously the definition of a touring bike should almost rest on him, but it turns out his ride is a huge outlier most people would not accept, but it clearly works. Most people want something "better". If you have the cheapest LHT you are already riding higher on the wants vs needs scale than most people with bikes.
There are people who tour, like my wife, for whom the bike is not really a hobby, but if you are into bikes, where better to put the money than in the activity where you crank out 80 miles a day for weeks on end. You don't need a fancy touring bike to tour, you don't even need a touring bike. But if you like bikes, why not. Stucke the worlds longest touring tourist, doesn't really ride a touring bike. Obviously the definition of a touring bike should almost rest on him, but it turns out his ride is a huge outlier most people would not accept, but it clearly works. Most people want something "better". If you have the cheapest LHT you are already riding higher on the wants vs needs scale than most people with bikes.
#40
Crazyguyonabike

Joined: Nov 2003
Posts: 697
Likes: 4
From: Lebanon, OR
Bikes: Co-Motion Divide
I have had BB7 on several bikes, and it has been a pain in the ass for me. Always seems to need adjusting, always rubbing (especially when they heat up on big steep downhills), always screeching (even with organic pads). Just got really tired of it. Since only one of the pads actually moves, you need to adjust the stationary pad to be so close to the rotor that any imperfection produces rubbing. So, one day I heard about the TRP HY/RD, which are mostly cable, but hydraulic just on the last bit. They got good reviews, so I decided to make the switch. The bike shop recommended compressionless housing for these brakes, so I went for it, and I don't think the housing added much to the total cost at all (can't remember exactly now). The brakes themselves seem very nice. There is no adjustment needed for the pads, they are self-centering, and they both move onto the rotor. Excellent modulation too, much better than the BB7. I honestly don't know why so many people seem to love the BB7, they are a piece of crap as far as I'm concerned, sorry.
#41
https://www.bikechina.com/heinzstucke1z.html
"Now about my bicycle. I have met a lot of bicycle enthusiasts who asked many questions about speeds, gear ratio, the weight of equipment carried, the height of the saddle, handlebars and many other technical things that I have never thought very much about. Some will probably shake their heads in disbelief over some of the figures I give, but what I wanted was a strong, reliable cycle which needed as little maintenance and repair as possible. The cycle was given to me by a bicycle company in Germany. It weighs about 25 kgs because it has a reinforced frame, thick spokes and solid luggage-carriers. I insisted on these things because on earlier tours I had always had trouble with broken spokes and broken carriers, etc. Imagine a broken frame in the middle of the desert! The bicycle has 26" wheels and a three-speed Torpedo hub-gear (incorporating pedal brake). I never felt that the three speeds were insufficient and I am happy with the little service the Torpedo has required. As of today I have pedalled about 385,000 kms."
He more recently switched to a Bike Friday Pocket Llama, a bike the manufacturer characterizes as their "expedition touring" model. He needed a folder to easily fit into boats/planes for the island-hopping he planned to do to complete the last 5% of countries he toured.
https://www.bikefriday.com/community/stucke
BTW - DT hubs do not have loose ball bearings, they use cartridge bearings, since at least 2004.
#42
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From: NW,Oregon Coast
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You have an old picture since then He used a paint pen to write the names of the places in white on the black .
The bike has gotten even more compact ..
Now he is Sponsored for A Bike by Brompton ..
The bike has gotten even more compact ..
Now he is Sponsored for A Bike by Brompton ..
Last edited by fietsbob; 10-20-15 at 03:46 PM.
#43
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Joined: Jul 2011
Posts: 2,924
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From: Turku, Finland, Europe
Bikes: 2011 Specialized crux comp, 2013 Specialized Rockhopper Pro
I have had BB7 on several bikes, and it has been a pain in the ass for me. Always seems to need adjusting, always rubbing (especially when they heat up on big steep downhills), always screeching (even with organic pads). Just got really tired of it. Since only one of the pads actually moves, you need to adjust the stationary pad to be so close to the rotor that any imperfection produces rubbing. So, one day I heard about the TRP HY/RD, which are mostly cable, but hydraulic just on the last bit. They got good reviews, so I decided to make the switch. The bike shop recommended compressionless housing for these brakes, so I went for it, and I don't think the housing added much to the total cost at all (can't remember exactly now). The brakes themselves seem very nice. There is no adjustment needed for the pads, they are self-centering, and they both move onto the rotor. Excellent modulation too, much better than the BB7. I honestly don't know why so many people seem to love the BB7, they are a piece of crap as far as I'm concerned, sorry.
When the BB7's are set up properly they have superb stopping power and only make this pleasing 'hurrrr' noise when braking. With metallic pads.
I won't say they are completely silent when wet, every brake, even rim brakes, make nasty sounds when wet, but luckily discs dry out really quickly.
#44
Crazyguyonabike

Joined: Nov 2003
Posts: 697
Likes: 4
From: Lebanon, OR
Bikes: Co-Motion Divide
Ok, so I guess the multiple professional mechanics who I paid to help me get those brakes to work right, in different cities (we've lived around the country a bit over the years) all just didn't know how to set up BB7. Sure.
#45
Senior Member

Joined: Jul 2011
Posts: 2,924
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From: Turku, Finland, Europe
Bikes: 2011 Specialized crux comp, 2013 Specialized Rockhopper Pro
For instance, have you ever had a mechanic true and properly tension a wheel? I haven't. The wheels were always straight as arrows but the tensions were all over the place.
I've had badly adjusted rim brakes, the most extreme example of which was where one rim brake pad had a toe in angle of about 30 degrees.
I've had badly adjusted bearings
I've had a pedal destroyed by an LBS (and it wasn't a cheap one at that)
Etc etc.
The fact that someone works at a bike shop is not yet any kind of qualifier of decent work. Then add the time component and what you'll likely get is crap.
Or you just had oil on you pads/discs and never noticed.
#46
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BTW - DT hubs do not have loose ball bearings, they use cartridge bearings, since at least 2004.
#47
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Well it's actually possible. I don't have that much trust in bike mechanics in general since they usually need to do the stuff quickly rather than do a good job of it. I've had issues with every bike mechanic's work I've ever tried and have since started doing all of my own work and am much happier. Most bike mechanics also mount hydro discs wrong due to the industry pushing the wrong quick and dirty method instead of teaching the correct way of doing it, which takes significantly longer, but afterwards you never have to touch the caliper again.
You have, however, written two healthy in length responses without spilling the secrets, care to comment or point us to YOutube.
For instance, have you ever had a mechanic true and properly tension a wheel? I haven't. The wheels were always straight as arrows but the tensions were all over the place.
#48
Senior Member

Joined: Jul 2011
Posts: 2,924
Likes: 527
From: Turku, Finland, Europe
Bikes: 2011 Specialized crux comp, 2013 Specialized Rockhopper Pro
I agree with that and think NG remark is off. In particular since cable actuated disc brakes are hardly the bread and butter of bike shops, unless all the issues are the same.
You have, however, written two healthy in length responses without spilling the secrets, care to comment or point us to YOutube.
As it happens I have had very well built touring wheels from the LBS. I go there because a few of the people tour, and they spend a ton of time servicing courier's bikes which have some of the same durability issues we have. But picked at random I wouldn't be hopeful.
You have, however, written two healthy in length responses without spilling the secrets, care to comment or point us to YOutube.
As it happens I have had very well built touring wheels from the LBS. I go there because a few of the people tour, and they spend a ton of time servicing courier's bikes which have some of the same durability issues we have. But picked at random I wouldn't be hopeful.
With hydro discs you take out the pads, push in the pistons and line up the caliper with the rotor by eye. It's a good idea to line up with the straightest portion of the rotor. After it's perfectly lined up (this takes a bit time and fiddling) you put the pads back in and squeeze the lever until the pads make contact. But at this point the brake will rub horribly. This should not be normal, but due to every single brake out there having a dominant piston, it's de facto normal. The way you correct this is by putting a small flathead screwdriver behind the pad that is not rubbing and squeeze the lever. A big squeeze will have a big effect and a small squeeze will have a small effect. After the pads have been centralized you're ready to go.
If you do the manufacturer recommmended method you'll end up with a caliper that's noncenter due to every brake having a slightly dominant piston. Some brakes have more dominant pistons than others.
Here's the link for the hydro adjustment https://www.youtube.com/watch?v=akIWGqEE0PY
#49
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Bikes: Nature Boy 853 Disc, Pugsley SS
I have BB7's on all my bikes. Two issues, both user error, formerly kept them from being great but have gotten better now that I know what I'm doing.
1. My rotors would go out of true. Mounted to the bike, they're fine, but when I loaded/unloaded the bike from the trunks and backseats of cars, I wasn't careful with my rotors and I slightly bent them (think: less than a millimeter).
2. I contaminated my brake pads. Touching the rotors all the time with oily bike shop hands got a little grease in the pad, and it sounded awful, like metal-on-metal. Now, I take the wheels off if I'm cleaning the bike so I don't get dirty water running down the frame to the rotors, and I keep my hands off them (no reason to touch them anyways), and I'm extra careful with bike grease.
All I had to do was load the bike in the car carefully, and not touch the rotors, and they work extremely well with no issues. Both of these problems cannot be addressed by an adjustment of the brake itself, which the mechanics you went to likely did.
1. My rotors would go out of true. Mounted to the bike, they're fine, but when I loaded/unloaded the bike from the trunks and backseats of cars, I wasn't careful with my rotors and I slightly bent them (think: less than a millimeter).
2. I contaminated my brake pads. Touching the rotors all the time with oily bike shop hands got a little grease in the pad, and it sounded awful, like metal-on-metal. Now, I take the wheels off if I'm cleaning the bike so I don't get dirty water running down the frame to the rotors, and I keep my hands off them (no reason to touch them anyways), and I'm extra careful with bike grease.
All I had to do was load the bike in the car carefully, and not touch the rotors, and they work extremely well with no issues. Both of these problems cannot be addressed by an adjustment of the brake itself, which the mechanics you went to likely did.
#50
Crazyguyonabike

Joined: Nov 2003
Posts: 697
Likes: 4
From: Lebanon, OR
Bikes: Co-Motion Divide
The bike shop guys I worked with were usually able to set up the brakes so that they worked ok for a while. But they would always start to give me problems again as soon as I did pretty much anything on the bike - e.g. remove the wheels, or when I went on some big downhill which required heavy use of the brakes (prime example is Kneeland Hill back near Eureka, CA - 2000 feet of gain in 5 miles, very steep and lots of switchbacks). Going down the Kneeland hill, the BB7 brakes would start rubbing almost immediately. I think this is due to the fundamental design flaw with this type of brake: Only one of the pads moves, the other one is stationary, which means you have to adjust the stationary pad to be quite close to the rotor. As a result, any imperfection in the rotor tends to result in rubbing, and also when the system heats up on a big downhill (supposedly the strong point of discs, given how many people move to them out of fears of blowing their tires by heating up the rims with rim brakes). Instead of being "set and forget", the BB7 (and the ones on the Safari) were constantly reminding me of their presence. I heard them squealing in the wet, I heard them rubbing going down the big hill, and they always seemed to go "out" in some small way after I did something else on the bike that had nothing to do with the brakes (e.g. switching tires).
Now, I'll readily acknowledge that some people are able to get them set up "just so", and that they are happy, and that's great. But I have tried to like them, really I have, as is evidenced by the multiple bikes I have tried them on. I *really* wanted to like these brakes, because everybody told me how wonderful and trouble free they are. But that just hasn't been my experience.
Here's the thing: If there is a component that requires such delicate handling and adjustment that people have to post justifications and "well you just have to know how" type comments, then that is a big red flag for me, especially on a touring bike. I don't want stuff that needs to be handled with kid gloves all the time. And I don't want components that (if what elcruxio is saying is true) most people, even otherwise expert bike shop mechanics, don't know how to adjust correctly. Even if it is possible to get them "just so", requiring arcane knowledge that apparently isn't available to most people (just google "adjusting bb7 disc brakes"), then eventually I lose interest and want to find something different.
I really think the flaw in the BB7 is that stationary pad on one side, and that's one of the reasons why I got very interested in the TRP HY/RD - they require no pad adjustment at all, both pads move into the rotor symmetrically, and this seems intuitively "right" to me. And, since these brakes use cable all the way down to the housing, I was able to keep using the inline brake levers which I like so much (they allow me to ride and use the brakes on the top of the drop bars, which is where I ride mostly, and also it means I don't have to reach forward to use the other brakes when going down steep hills). Sure, the HY/RD will get yearly maintenance to ensure the fluid is ok, and that is an added complication that the cable-only disc brakes don't have. But I have tried the cable-only design, and I really dislike it, so I'm trying the next thing. I'm all about functionality, whatever works, and I gave the BB7 a fair shot, and I ended up losing patience with them. That is why I call them "crap". If you try something multiple times, and every time it just gives you headaches, then I will go and look for something better. And I think I have the right to have an opinion about them, without being told that I "just don't know what I'm doing". There are lots of other comments I have seen from people over the years running crazyguyonabike, not to mention here on bikeforums, as well as speaking to the mechanics in bike shops, so I know I'm not alone in my opinion of this brake. I readily accept that some people might be able to get them set up satisfactorily, but it's just my opinion that anything so finicky and requiring such baby treatment is not what I want on my touring bike, which I want to "just work" without a lot of faffing around.
Neil



