Replacement for Trek 520
#51
I purchased a Trek 520 in November of 2021 and used it this summer to complete a 4,200 mile cross country ride on the Transamerica route. In Missoula Montana a bike shop discovered the bike had a cracked frame. A crack developed about an inch below where the seat post enters the frame. Luckily the crack did not spread and I was able to complete my ride
Trek warranties the frame for life and they have agreed to give me a $1,300 credit towards a new Trek bike. My local shop said a good replacement would be the Checkpoint ALR 5
Are there any other Trek bikes I should consider?
My 520 "granny gear" is 19.9 gear inches and there were a bunch of times on my tour I used it. My only hesitation with the Checkpoint ALR 5 is the drive train which appears to not go as low. The one I linked to has a 1x with 40 teeth at the front and a 11-44 cassette. If I did the math correct, the "granny gear" is 25.1 gear inches. Have not asked my local Trek shop but perhaps the Checkpoint can be outfitted with a 2x in the front and a different cassette
Trek warranties the frame for life and they have agreed to give me a $1,300 credit towards a new Trek bike. My local shop said a good replacement would be the Checkpoint ALR 5
Are there any other Trek bikes I should consider?
My 520 "granny gear" is 19.9 gear inches and there were a bunch of times on my tour I used it. My only hesitation with the Checkpoint ALR 5 is the drive train which appears to not go as low. The one I linked to has a 1x with 40 teeth at the front and a 11-44 cassette. If I did the math correct, the "granny gear" is 25.1 gear inches. Have not asked my local Trek shop but perhaps the Checkpoint can be outfitted with a 2x in the front and a different cassette
#52
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Joined: Apr 2021
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In addition to looking at the linked bike page, I did a quick search. The first link I came upon was to this version of the bike, which has a 2x. Yes, check with your local Trek shop, but it looks like equipping the Checkpoint with a 2x setup shouldn't be a problem.
It is difficult to figure out exactly what chainring/cassette combinations are available via the website so I will consult with my local Trek shop
#53
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Joined: Aug 2010
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From: Madison, WI
Bikes: 1961 Ideor, 1966 Perfekt 3 Speed AB Hub, 1994 Bridgestone MB-6, 2006 Airnimal Joey, 2009 Thorn Sherpa, 2013 Thorn Nomad MkII, 2015 VO Pass Hunter, 2017 Lynskey Backroad, 2017 Raleigh Gran Prix, 1980s Bianchi Mixte on a trainer. Others are now gone.
If your local Trek dealer can't come up with what you want, they may be pushing what they have in stock. Make sure you get what you want in the correct size.
The 520 had a steel frame, I assume the replacement will have an aluminum frame. Is this the bike you had?
https://99spokes.com/bikes/trek/2021/520-disc
That had a 3X system.
You should also ask them to check with Trek to see if they have any new old stock 520 frames in inventory that they could swap the parts too. Or check with other Trek dealers too. I know a guy that had a cracked Trek frame. Trek gave him a replacement frame, but he had to transfer the parts over, no labor was provided by Trek for that.
Will your racks mount on the new bike?
I have some friends that always have to have the latest thing. So, several years ago, the latest thing sounded like a gravel bike. So, one bought an aluminum frame Checkpoint and liked it. Got one for his wife too. And another friend that hates to be outdone, bought a carbon frame Checkpoint. And then another friend bought a carbon Checkpoint with carbon wheels. All four of these people that I know that have Checkpoints are quite happy with them. But, none of them ride with a loaded bike, so not sure if their opinions are applicable to your situation.
Ask if you can keep the parts from your old Trek, just in case you find a use for them later. For example, you might like having a second set of wheels.
Good luck.
The 520 had a steel frame, I assume the replacement will have an aluminum frame. Is this the bike you had?
https://99spokes.com/bikes/trek/2021/520-disc
That had a 3X system.
You should also ask them to check with Trek to see if they have any new old stock 520 frames in inventory that they could swap the parts too. Or check with other Trek dealers too. I know a guy that had a cracked Trek frame. Trek gave him a replacement frame, but he had to transfer the parts over, no labor was provided by Trek for that.
Will your racks mount on the new bike?
I have some friends that always have to have the latest thing. So, several years ago, the latest thing sounded like a gravel bike. So, one bought an aluminum frame Checkpoint and liked it. Got one for his wife too. And another friend that hates to be outdone, bought a carbon frame Checkpoint. And then another friend bought a carbon Checkpoint with carbon wheels. All four of these people that I know that have Checkpoints are quite happy with them. But, none of them ride with a loaded bike, so not sure if their opinions are applicable to your situation.
Ask if you can keep the parts from your old Trek, just in case you find a use for them later. For example, you might like having a second set of wheels.
Good luck.
#54
Thread Starter
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Joined: Apr 2021
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Likes: 33
If your local Trek dealer can't come up with what you want, they may be pushing what they have in stock. Make sure you get what you want in the correct size.
The 520 had a steel frame, I assume the replacement will have an aluminum frame. Is this the bike you had?
https://99spokes.com/bikes/trek/2021/520-disc
That had a 3X system.
You should also ask them to check with Trek to see if they have any new old stock 520 frames in inventory that they could swap the parts too. Or check with other Trek dealers too. I know a guy that had a cracked Trek frame. Trek gave him a replacement frame, but he had to transfer the parts over, no labor was provided by Trek for that.
Will your racks mount on the new bike?
I have some friends that always have to have the latest thing. So, several years ago, the latest thing sounded like a gravel bike. So, one bought an aluminum frame Checkpoint and liked it. Got one for his wife too. And another friend that hates to be outdone, bought a carbon frame Checkpoint. And then another friend bought a carbon Checkpoint with carbon wheels. All four of these people that I know that have Checkpoints are quite happy with them. But, none of them ride with a loaded bike, so not sure if their opinions are applicable to your situation.
Ask if you can keep the parts from your old Trek, just in case you find a use for them later. For example, you might like having a second set of wheels.
Good luck.
The 520 had a steel frame, I assume the replacement will have an aluminum frame. Is this the bike you had?
https://99spokes.com/bikes/trek/2021/520-disc
That had a 3X system.
You should also ask them to check with Trek to see if they have any new old stock 520 frames in inventory that they could swap the parts too. Or check with other Trek dealers too. I know a guy that had a cracked Trek frame. Trek gave him a replacement frame, but he had to transfer the parts over, no labor was provided by Trek for that.
Will your racks mount on the new bike?
I have some friends that always have to have the latest thing. So, several years ago, the latest thing sounded like a gravel bike. So, one bought an aluminum frame Checkpoint and liked it. Got one for his wife too. And another friend that hates to be outdone, bought a carbon frame Checkpoint. And then another friend bought a carbon Checkpoint with carbon wheels. All four of these people that I know that have Checkpoints are quite happy with them. But, none of them ride with a loaded bike, so not sure if their opinions are applicable to your situation.
Ask if you can keep the parts from your old Trek, just in case you find a use for them later. For example, you might like having a second set of wheels.
Good luck.
I am checking with me dealer to find out if the racks from the 520 can fit a Checkpoint
Unfortunately the wheels on the 520 do not fit a Checkpoint, I could try selling them
#55
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Joined: Jan 2007
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From: Eastern VA
Bikes: 2022 Fuel EX 8, 2021 Domane SL6, Black Beta (Nashbar frame), 2004 Trek 1000C for the trainer
I have a 2023 Checkpoint SL5. The 2X drive trains 11/34 in the rear. You can run a 11/40 and some have used 11/44. Crank it comes with either Praxis or GRX. The GRX is 46/30 and Praxis is 48/32 I think. The Praxis low may be a 31. I have GRX. The new, latest Generation of the Checkpoint currently only comes in 1X with SRAM groupset. The newest design can run 2X but the bracket for a front derailleur is extra. The SL has mounting holes. The ALR would clamp on. As for the 50/34 crank the frame will accommodate this but does not come with it. This is the largest size that will fit.
Ryan Van Duzer did a cross country trip with a Checkpoint. He has a series of videos and shows what they packed. There is also another guy who did a cross country trip. He broke the flange on the stock wheelset and had to replace the rear wheel during the trip. I get the impression the stock wheels are the weak link.
Ryan Van Duzer did a cross country trip with a Checkpoint. He has a series of videos and shows what they packed. There is also another guy who did a cross country trip. He broke the flange on the stock wheelset and had to replace the rear wheel during the trip. I get the impression the stock wheels are the weak link.
Last edited by biker128pedal; 08-19-24 at 08:46 AM.
#56
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Joined: Apr 2010
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From: Elevation 666m Edmonton Canada
Bikes: 2013 Custom SA5w / Rohloff Tourster
Take the hint and go to Rohloff14 or Pinion. 1x is the sickest joke ever for a tour bike, no top end.
The KOGA world traveler is alu and very durable.
My R14 is still getting better at 21,000 miles. It's impossible to make it fail. I have it geared high, 21 to 109 with a chain. So what if I have to push a few miles.
Sure beats busted spokes and goofball shifting. SA XL Dyno drum brake on front and cable TRP Spyre disc on the back, stops on a dime anytime.
The KOGA world traveler is alu and very durable.
My R14 is still getting better at 21,000 miles. It's impossible to make it fail. I have it geared high, 21 to 109 with a chain. So what if I have to push a few miles.
Sure beats busted spokes and goofball shifting. SA XL Dyno drum brake on front and cable TRP Spyre disc on the back, stops on a dime anytime.
#58
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Joined: Apr 2021
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I had a welder look at it and he said it is a very difficult if not impossible weld. He ground off paint and drilled holes at the end of each crack to keep them from spreading. Here is a photo, the crack extends around the other side as well


#59
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Joined: Apr 2021
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I have a 2023 Checkpoint SL5. The 2X drive trains 11/34 in the rear. You can run a 11/40 and some have used 11/44. Crank it comes with either Praxis or GRX. The GRX is 46/30 and Praxis is 48/32 I think. The Praxis low may be a 31. I have GRX. The new, latest Generation of the Checkpoint currently only comes in 1X with SRAM groupset. The newest design can run 2X but the bracket for a front derailleur is extra. The SL has mounting holes. The ALR would clamp on. As for the 50/34 crank the frame will accommodate this but does not come with it. This is the largest size that will fit.
Ryan Van Duzer did a cross country trip with a Checkpoint. He has a series of videos and shows what they packed. There is also another guy who did a cross country trip. He broke the flange on the stock wheelset and had to replace the rear wheel during the trip. I get the impression the stock wheels are the weak link.
Ryan Van Duzer did a cross country trip with a Checkpoint. He has a series of videos and shows what they packed. There is also another guy who did a cross country trip. He broke the flange on the stock wheelset and had to replace the rear wheel during the trip. I get the impression the stock wheels are the weak link.
#60
#62
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#63
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From: Eastern VA
Bikes: 2022 Fuel EX 8, 2021 Domane SL6, Black Beta (Nashbar frame), 2004 Trek 1000C for the trainer
You may be able to find a 2023 ALR 5 which has 2X in your size. It is on sale. Looks like 58cm is available for order but a 61cm size are in stores. You could just get a frame and build using some of the parts from the 520.
As for repair did you try someone who repairs bicycles. They would most likely braze a sleeve in side and use a smaller set post. But that does not get the credit for the frame and a new bike.
As for repair did you try someone who repairs bicycles. They would most likely braze a sleeve in side and use a smaller set post. But that does not get the credit for the frame and a new bike.
#64
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Bikes: 93GiantTourer,92MeridaAlbon,96Scapin,98KonaKilaueua,93Peugeot Prestige,05CasatiClipper,98Jamis Dragon,95Tange Prestige(to be built),98VettaTeam,95Coppi,93Grandis,Daccordi x3(in build),98Piton(in build),99Trek SLR2300
Very interesting topic ,because in the distant past Trek Us made using True Temper tubing were never subject to this kind of cracks and were known for their bulletproofness. Probably member Bulgie could chime in and see what can be done to save and repair your frame.
#66
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From: Mission Viejo
Bikes: 1986 Cannondale SR400 (Flat bar commuter), 1988 Cannondale Criterium XTR, 1992 Serotta T-Max, 1995 Trek 970
On my Transamerica ride I spent most of my time in the middle chain ring but certainly used the smallest chainring (granny gear) a lot. There were climbs where if I did not have the smallest chainring I would have needed to get off my bike and push it. For example, one climb in Idaho was an 8.7% grade for 3.5 miles. I will place a post in the touring forum
For the vast majority, a compact, subcompact, or even a 1x is the best option. But for others, I imagine more prevalent with tourers and an extra 50lbs, a middle ring that will go the width of a cassette might end up being the weapon of choice for a lot of miles.
It has little to do with running some chart to demonstrate the same available ratios with less duplicates. It has to do what the the ease of use, and convenience, that makes it almost function as a 1x in a lot of situation. At those times, there is little care if the same ratio could be found elsewhere in the gearing.
Back in the 52/42 days, most of my time was spent in the 42t in hilly terrain, or even where there were a lot of lights. The 52t was great on flats and downhills with open road.
John
#67
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Take the hint and go to Rohloff14 or Pinion. 1x is the sickest joke ever for a tour bike, no top end.
The KOGA world traveler is alu and very durable.
My R14 is still getting better at 21,000 miles. It's impossible to make it fail. I have it geared high, 21 to 109 with a chain. So what if I have to push a few miles.
Sure beats busted spokes and goofball shifting. SA XL Dyno drum brake on front and cable TRP Spyre disc on the back, stops on a dime anytime.
The KOGA world traveler is alu and very durable.
My R14 is still getting better at 21,000 miles. It's impossible to make it fail. I have it geared high, 21 to 109 with a chain. So what if I have to push a few miles.
Sure beats busted spokes and goofball shifting. SA XL Dyno drum brake on front and cable TRP Spyre disc on the back, stops on a dime anytime.
#68
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Joined: Aug 2010
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From: Madison, WI
Bikes: 1961 Ideor, 1966 Perfekt 3 Speed AB Hub, 1994 Bridgestone MB-6, 2006 Airnimal Joey, 2009 Thorn Sherpa, 2013 Thorn Nomad MkII, 2015 VO Pass Hunter, 2017 Lynskey Backroad, 2017 Raleigh Gran Prix, 1980s Bianchi Mixte on a trainer. Others are now gone.
Disregard the guy that tells you to get a Rohloff or Pinion. To the best of my knowledge, Trek never sold either. Thus, on a warranty exchange, they can't give you one of those, even if you wanted to pay the difference.
#69
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From: Mission Viejo
Bikes: 1986 Cannondale SR400 (Flat bar commuter), 1988 Cannondale Criterium XTR, 1992 Serotta T-Max, 1995 Trek 970
By the same token, the kid across the street rode unsupported from SoCal to Seattle with a 1x. He packed fairly light. He planned to continue to Colorado, but the weather turned bad.
40t chainring and a 10-50 cassette. If 22 gear inches work, (700 X 35), that might be the best bet. Riding in basically a middle ring.
Might be tempted to run a double with a 30t that will only get used with the lower 3rd of the cassette, (chain wrap), for those do or die circumstances. Might have to get creative to keep the 40t chainline centered on the cassette.
A 1x plus strictly bail out.
John
40t chainring and a 10-50 cassette. If 22 gear inches work, (700 X 35), that might be the best bet. Riding in basically a middle ring.
Might be tempted to run a double with a 30t that will only get used with the lower 3rd of the cassette, (chain wrap), for those do or die circumstances. Might have to get creative to keep the 40t chainline centered on the cassette.
A 1x plus strictly bail out.
John
#70
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By the same token, the kid across the street rode unsupported from SoCal to Seattle with a 1x. He packed fairly light. He planned to continue to Colorado, but the weather turned bad.
40t chainring and a 10-50 cassette. If 22 gear inches work, (700 X 35), that might be the best bet. Riding in basically a middle ring.
Might be tempted to run a double with a 30t that will only get used with the lower 3rd of the cassette, (chain wrap), for those do or die circumstances. Might have to get creative to keep the 40t chainline centered on the cassette.
A 1x plus strictly bail out.
John
40t chainring and a 10-50 cassette. If 22 gear inches work, (700 X 35), that might be the best bet. Riding in basically a middle ring.
Might be tempted to run a double with a 30t that will only get used with the lower 3rd of the cassette, (chain wrap), for those do or die circumstances. Might have to get creative to keep the 40t chainline centered on the cassette.
A 1x plus strictly bail out.
John
#71
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Joined: Sep 2015
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From: Arcata, California, U.S., North America, Earth, Saggitarius Arm, Milky Way
Bikes: 1984 Araya MB 26L, 1992 Specialized Rockhopper Sport, 1993 Hard Rock Ultra, 1994 Trek Multitrack 750, 1995 Trek Singletrack 930
He rode north? That's impressive. No one rides north on the West Coast, as our prevailing winds are from the north and west; here at the top of Cali, it's mostly north. Ah, to be young and foolish, with an excess of energy. 

By the same token, the kid across the street rode unsupported from SoCal to Seattle with a 1x. He packed fairly light. He planned to continue to Colorado, but the weather turned bad.
40t chainring and a 10-50 cassette. If 22 gear inches work, (700 X 35), that might be the best bet. Riding in basically a middle ring.
Might be tempted to run a double with a 30t that will only get used with the lower 3rd of the cassette, (chain wrap), for those do or die circumstances. Might have to get creative to keep the 40t chainline centered on the cassette.
A 1x plus strictly bail out.
John
40t chainring and a 10-50 cassette. If 22 gear inches work, (700 X 35), that might be the best bet. Riding in basically a middle ring.
Might be tempted to run a double with a 30t that will only get used with the lower 3rd of the cassette, (chain wrap), for those do or die circumstances. Might have to get creative to keep the 40t chainline centered on the cassette.
A 1x plus strictly bail out.
John
#72
I am in very good shape as shown by my 3,300 miles I did this summer with huge elevation gains BUT I am 65 years old and not a kid anymore. I do know that without my 19.5 gear inch granny gear (or something fairly close) I would have gotten off my bike and pushed it several hills. I never pushed my bike up a single hill this summer
#73
SE Wis

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From: Milwaukee, WI
Bikes: '68 Raleigh Sprite, '02 Raleigh C500, '84 Raleigh Gran Prix, '91 Trek 400, 2013 Novara Randonee, 1990 Trek 970
Get a whatever from Trek. buy a different touring bike and swap the parts from your old 520 on it. Now you have 2 bikes.
https://www.ebay.com/itm/204881526756?chn=ps&norover=1&mkevt=1&mkrid=711-117182-37290-0&mkcid=2&mkscid=101&itemid=204881526756&targetid=2299003535955&device=c&mktype=pla&googleloc=919413 8&poi=&campaignid=21214315381&mkgroupid=161363866036&rlsatarget=aud-1412318123216
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https://www.ebay.com/itm/13507384892...Bk9SR8ix-cKtZA
https://www.ebay.com/itm/204881526756?chn=ps&norover=1&mkevt=1&mkrid=711-117182-37290-0&mkcid=2&mkscid=101&itemid=204881526756&targetid=2299003535955&device=c&mktype=pla&googleloc=919413 8&poi=&campaignid=21214315381&mkgroupid=161363866036&rlsatarget=aud-1412318123216
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#75
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Here is a picture of the crack from one side. The crack extends around the other side just as far. When I was in Missoula I brought the bike to a welder who said this would be a very tough spot to weld. He ground off some paint and drilled a hole at the end of the crack on each side to keep it from spreading


ouch!





