Homemade panniers
#1
Thread Starter
Doomsled

Joined: Aug 2003
Posts: 667
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From: Cottondale, AL
Bikes: Performer JC-70
Homemade panniers
Do any of your guys use your own panneirs. I'm a tinkerer and I love makeing my own stuff. I was thinking of a couple of 8 gallon rubbermaid containers with Arkles Hook System. Does this sound viable?
#2
Senior Member

Joined: May 2002
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I currently use a duffel bag bungied to the rack rather than panniers but your idea is very feasable and I have considered making some myself.Here are two links you may be interested in for ideas.Sounds like one issue with the rubbermaid containers on a standard bike might be heel clearance .
https://members.rogers.com/bphuntley/BikeBucket.html
https://www.humboldt1.com/~mhp/rubbermaid.htm
https://members.rogers.com/bphuntley/BikeBucket.html
https://www.humboldt1.com/~mhp/rubbermaid.htm
#3
I am a lonely visitor

Joined: Feb 2002
Posts: 2,630
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From: Where even Richard Nixon has got soul
Bikes: Michelle Pfieffer, the Carbon Fiber Wonder Bike: A Kestrel 200 SCI Repainted in glorious mango; Old Paintless, A Litespeed Obed; The Bike With No Name: A Bianchi Eros; RegularBike: A Parkpre Comp Ltd rebuilt as a singlespeed.
I prefer to use regulation panniers, but I have to say, I've always admired the ingenuity that went iinto these:
https://www.cobbworks.com/
https://www.cobbworks.com/
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#5
Thread Starter
Doomsled

Joined: Aug 2003
Posts: 667
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From: Cottondale, AL
Bikes: Performer JC-70
Check it out. U.S. Plastics sells a 4 and 5 gallon airtight waterproof square bucket like those Oyster buckets @ Cobbleworks. I'll order some and once I get'm hooked up I let you guys know how they work out.
https://www.usplastic.com/catalog/pro...oduct%5Fid=197
https://www.usplastic.com/catalog/pro...oduct%5Fid=197
#6
Infamous Dumpster Diver

Joined: Jul 2002
Posts: 191
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From: West Philly, PA
Bikes: '89 Nishiki Cascade (set-up as a tourer); '99 Gary Fisher Aquila; late 80's John Howard (by Dave Hesch); '70 Schwinn 3spd
What up,
I sewed 2 sets of panniers out of hemp canvas using a sewing awl. So far they work great. I saved money and I learned a whole hell of a lot about sewing bags (tuition was paid with sweat and bleeding fingers). Personally, I prefer the idea of soft panniers for touring: they tend to weigh less than buckets, they are easy to repair, and they can be cinched down for smaller loads. Whatever you decide to use, though, I highly recommend building your own.
Ghetto-rigging is a lifestyle, just make sure your tetanus shots are up to date.
BK
I sewed 2 sets of panniers out of hemp canvas using a sewing awl. So far they work great. I saved money and I learned a whole hell of a lot about sewing bags (tuition was paid with sweat and bleeding fingers). Personally, I prefer the idea of soft panniers for touring: they tend to weigh less than buckets, they are easy to repair, and they can be cinched down for smaller loads. Whatever you decide to use, though, I highly recommend building your own.
Ghetto-rigging is a lifestyle, just make sure your tetanus shots are up to date.
BK
#7
Thread Starter
Doomsled

Joined: Aug 2003
Posts: 667
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From: Cottondale, AL
Bikes: Performer JC-70
I bought a book about making your own outdoor gear. The book was writtne by a lady that was big into moutaineering. The backpack she makes are just as good if not better than the comercial versions selling for hundreds. I forget the name of the book. I post it we I get home.
Anyway here is a great website for making outdoor gear. Check out some of the backpack and homemade tents. It's really cool.
https://www.backpacking.net/makegear.html
Anyway here is a great website for making outdoor gear. Check out some of the backpack and homemade tents. It's really cool.
https://www.backpacking.net/makegear.html
#8
Loads of info for making your own panniers at Ken Kifer's (we miss ya!) site, here:
https://www.kenkifer.com/bikepages/touring/bags.htm
https://www.kenkifer.com/bikepages/touring/bags.htm
#9
Senior Member

Joined: Apr 2004
Posts: 129
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From: Fort Collins, CO
Bikes: 2003 Trek 520, 80's Openroad, 1975 Schwinn Suburban.
I've been thinking about taking a gig-bag for an acoustic guitar, sticking a sheet of heavy plastic in the shape of a guitar in the 'body' portion of the bag, and putting some pannier hooks in it so I'll have an easy way to carry an acoustic guitar around.
#11
Thread Starter
Doomsled

Joined: Aug 2003
Posts: 667
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From: Cottondale, AL
Bikes: Performer JC-70
I was thinking of a couple of 8 gallon rubbermaid containers with Arkles Hook System.
Last edited by funbun; 08-18-04 at 02:34 PM.
#12
Thread Starter
Doomsled

Joined: Aug 2003
Posts: 667
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From: Cottondale, AL
Bikes: Performer JC-70
Here they are. I finally finished the Buckets of Doom. Check out my homemade panniers on my blog:
https://biketour.blogspot.com/
https://biketour.blogspot.com/
Last edited by funbun; 08-23-04 at 08:12 PM.
#13
cyclist
Joined: Aug 2004
Posts: 352
Likes: 0
From: vermont
Bikes: road bike, mountain bike, touring bike
Wow, thanks for the Arkel link. As someone who makes all my own equipment, I am in debt to you. This opens a whole lot of possibilities. Nice job on your buckets-o-boom.
Scott
Scott
#14
Newbie
Joined: Nov 2004
Posts: 2
Likes: 0
i kinda made my own panniers. that is to say that i went to this army navy store in philly and found this old set of waterproof bags (look like they might have actually been some kind of saddle bags as they had no handles or straps) and riveted plastic backing into them. then i found a set of wierd backpack straps with these metal clips on them which fit onto my rack nicely. i just did a tour across mexico in the rainy season and i think that they held up very well. i can provide photos if anyone wants
-eian
-eian
#16
Videre non videri
Joined: Sep 2004
Posts: 3,208
Likes: 4
From: Gothenburg, Sweden
Bikes: 1 road bike (simple, light), 1 TT bike (could be more aero, could be lighter), 1 all-weather commuter and winter bike, 1 Monark 828E ergometer indoor bike
I plan to make my own next year.
A steel rod frame to make up the outline, looking from the side, and then screw-on rods straight out to keep the bags themselves extended laterally.
I'll make the bags from thick nylon weave, and they will be large, not to say huge.
A steel rod frame to make up the outline, looking from the side, and then screw-on rods straight out to keep the bags themselves extended laterally.
I'll make the bags from thick nylon weave, and they will be large, not to say huge.
#17
Thread Starter
Doomsled

Joined: Aug 2003
Posts: 667
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From: Cottondale, AL
Bikes: Performer JC-70
CdCf, here is a good book to buy regarding sewing outdoor equipment:
https://www.mountaineersbooks.org/pro...tails.cfm?PC=5
https://www.mountaineersbooks.org/pro...tails.cfm?PC=5
#18
Thread Starter
Doomsled

Joined: Aug 2003
Posts: 667
Likes: 0
From: Cottondale, AL
Bikes: Performer JC-70
Here is a great site for build your own outdoor gear. They've got great designs for back packs and such. Using them for panniers would be great!
https://www.backpacking.net/makegear.html
Amen, brother. You should see the ghetto-rigged/homebuilt water cooled computer I've built.
https://www.backpacking.net/makegear.html
Ghetto-rigging is a lifestyle





