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Old 06-18-15 | 10:17 AM
  #2  
HillRider
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Joined: Aug 2005
Posts: 33,657
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From: Pittsburgh, PA

Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!

Your old 600 may have been the loose ball (or caged ball) design and the newer Dura Ace a cartridge bearing type. The loose ball Shimano headsets had a much lower stack height than their cartridge bearing models.

I installed a Shimano 600 (HP-6400) loose ball headset with a stack height of 33mm in a '92 Trek 1420 to replace the OEM Tange headset and it fit fine. When it wore out 15,000 miles later I tried to replace it with a newer Ultegra cartridge bearing headset (HP-6500) but the stack height (37.6 mm) was enough taller that it wouldn't work.
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