Carbon bike build
#1
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Carbon bike build
I was not sure where to put this but I have a question for those who have built a carbon bike. Do I need this stuff for my seat tube? Amazon.com : Finish Line Fiber Grip Carbon Fiber Bicycle Assembly Gel, 1.75-Ounce Tube : Bike Oils : Sports & Outdoors
I have read and they say never use grease on carbon, they also said that like steel or aluminum seat post they will bond to the frame over time. The article I read said to use something like I posted above. What do you do?
I have read and they say never use grease on carbon, they also said that like steel or aluminum seat post they will bond to the frame over time. The article I read said to use something like I posted above. What do you do?
#2
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From: Rochester, NY
Bikes: Stewart S&S coupled sport tourer, Stewart Sunday light, Stewart Commuting, Stewart Touring, Co Motion Tandem, Stewart 3-Spd, Stewart Track, Fuji Finest, Mongoose Tomac ATB, GT Bravado ATB, JCP Folder, Stewart 650B ATB
According to Craig Calfee there's nothing available at your local hardware store that will damage a carbon frame (at least no fluid
). Mt experience starting with the first gen Specialized Allezs agrees with Craig's statement. Grease might leave a stain, might make slippage more likely, might require greater torque for binder aspects (which also speaks to the component's material) but will not harm the carbon's matrix, strength or laminations.
The more recent (then the early versions of carbon frames which often used AL interfaces with components) designs have more limiting torque levels of their binders and other interfaces. So using a carbon paste with a "grit" helps to contain the component, reduce the clamping or press in pressure and also reduce the galvanic reactions.
Carbon is electrically conductive enough so that other metals can and will galvanicly react with it. This is why when an AL insert is bonded to the carbon it needs some sort of insulation coating it (a layer of fiberglass is a common technique). (The early Specialized Allezs had a production run which failed to do this properly and had a high bonding failure rate). The carbon paste acts as a insulating barrier.
At work we now use carbon paste on all posts and many other clamping spots involving carbon to metals or carbon to carbon. Andy.
). Mt experience starting with the first gen Specialized Allezs agrees with Craig's statement. Grease might leave a stain, might make slippage more likely, might require greater torque for binder aspects (which also speaks to the component's material) but will not harm the carbon's matrix, strength or laminations. The more recent (then the early versions of carbon frames which often used AL interfaces with components) designs have more limiting torque levels of their binders and other interfaces. So using a carbon paste with a "grit" helps to contain the component, reduce the clamping or press in pressure and also reduce the galvanic reactions.
Carbon is electrically conductive enough so that other metals can and will galvanicly react with it. This is why when an AL insert is bonded to the carbon it needs some sort of insulation coating it (a layer of fiberglass is a common technique). (The early Specialized Allezs had a production run which failed to do this properly and had a high bonding failure rate). The carbon paste acts as a insulating barrier.
At work we now use carbon paste on all posts and many other clamping spots involving carbon to metals or carbon to carbon. Andy.
#4
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From: Rochester, NY
Bikes: Stewart S&S coupled sport tourer, Stewart Sunday light, Stewart Commuting, Stewart Touring, Co Motion Tandem, Stewart 3-Spd, Stewart Track, Fuji Finest, Mongoose Tomac ATB, GT Bravado ATB, JCP Folder, Stewart 650B ATB
Yes, a thin coat of both surfaces it best. Andy.
#5
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From: North East Tennessee
Bikes: Basso Luguna, Fuji Nevada
[MENTION=391685]Andrew R Stewart[/MENTION] Which carbon paste do you use? I will be assembling my first CF bike soon and will need to order some, your recommendation is good enough for me.
#6
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@Andrew R Stewart Which carbon paste do you use? I will be assembling my first CF bike soon and will need to order some, your recommendation is good enough for me.
I do not know what his shop uses but I ordered this:https://www.amazon.com/dp/B0012RIEM6/...7OMI7EQW&psc=1
#7
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From: Beverly Hills, MI
Bikes: '72 Fuji Finest, '80 Austro-Daimler Inter 10, '06 Fuji Team Issue, '06 Salsa Las Cruces, Nashbar Frame single speed
I'm sure that any carbon paste will be fine. I just use my finger to apply the paste to the seat post and inside of the seat tube.
#8
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From: Cedar Rapids, IA
Bikes: 1997 Rivendell Road Standard 650b conversion (tourer), 1988 Schwinn Project KOM-10 (gravel/tour), 2013 Foundry Auger disc (CX/gravel), 2016 Cannondale Fat CAAD 2 (MTB/winter), 2011 Cannondale Flash 29er Lefty (trail MTB)
Carbon paste can be used on non-carbon seatposts, if you have one that's a little undersized and tends to slip.
There are also specific formulas of Loctite for about any mechanical situation.
#9
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Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!
#10
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Here is a pic or two of my bike build on the Nashbar frame. I will answer a couple questions before they are commented on. (1) The fork is long because I have had cervical spine surgery and in order to see down the road comfortably I left it long. (2) The rear brake cable housing has been shortened. (3) i am waiting on a hangar for the rear mech. Please if you see something and have a suggestion, please comment. I have been out of cycling for a long time (early 90's) and new to bike building so I will appreciate comments from seasoned builders!




Last edited by Wildrat; 01-25-16 at 09:13 AM.
#12
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From: Cedar Rapids, IA
Bikes: 1997 Rivendell Road Standard 650b conversion (tourer), 1988 Schwinn Project KOM-10 (gravel/tour), 2013 Foundry Auger disc (CX/gravel), 2016 Cannondale Fat CAAD 2 (MTB/winter), 2011 Cannondale Flash 29er Lefty (trail MTB)
Ensure that the handlebar stem is clamping on enough steerer; it should be at least 75% filled with steer tube. I can't see well enough to confirm.
I see that your cables are rubbing the head tube. If you cross the cables over to the opposite sides, they won't rub any more. This entails running the shift cables to the opposite holes at the top of the down tube, and crossing them over somewhere (easy on frames with external cable stops).
I'm not sure how the internal cabling works on that frame, so this may or may not be possible. But it solves head tube rub. Some folks protect the head tube with clear stickers, like chainstay protectors.
Otherwise, your build looks fine.
#13
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From: Pittsburgh, PA
Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!
How far is the top of the steerer tube below the top of the stem? The steerer should be nearly, or better yet fully, supported inside the stem and a gap of only about 3 mm left for headset adjustment. Full support is really recommended if the steerer is carbon and if possible have the steerer extend slightly above the stem and use a small spacer to get the required gap.
BTW, I count 70 mm of spacers below the stem and, if that's correct, that's more than any carbon steerer is supposed to have. A maximum of 50 mm is the highest stack I've ever seen any maker allow and that's with a 1-1/8" steerer. If you really need that much you probably need a larger frame.
BTW, I count 70 mm of spacers below the stem and, if that's correct, that's more than any carbon steerer is supposed to have. A maximum of 50 mm is the highest stack I've ever seen any maker allow and that's with a 1-1/8" steerer. If you really need that much you probably need a larger frame.
#14
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How far is the top of the steerer tube below the top of the stem? The steerer should be nearly, or better yet fully, supported inside the stem and a gap of only about 3 mm left for headset adjustment. Full support is really recommended if the steerer is carbon and if possible have the steerer extend slightly above the stem and use a small spacer to get the required gap.
BTW, I count 70 mm of spacers below the stem and, if that's correct, that's more than any carbon steerer is supposed to have. A maximum of 50 mm is the highest stack I've ever seen any maker allow and that's with a 1-1/8" steerer. If you really need that much you probably need a larger frame.
BTW, I count 70 mm of spacers below the stem and, if that's correct, that's more than any carbon steerer is supposed to have. A maximum of 50 mm is the highest stack I've ever seen any maker allow and that's with a 1-1/8" steerer. If you really need that much you probably need a larger frame.
#15
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Yes yes yes. Don't clamp a carbon frame tube. It's good that you padded it, and I doubt that you've torqued the frame enough to do any damage. But, if that stand falls over then the top tube may crack. Seat posts, even carbon ones, are much stronger.
Ensure that the handlebar stem is clamping on enough steerer; it should be at least 75% filled with steer tube. I can't see well enough to confirm.
I see that your cables are rubbing the head tube. If you cross the cables over to the opposite sides, they won't rub any more. This entails running the shift cables to the opposite holes at the top of the down tube, and crossing them over somewhere (easy on frames with external cable stops).
I'm not sure how the internal cabling works on that frame, so this may or may not be possible. But it solves head tube rub. Some folks protect the head tube with clear stickers, like chainstay protectors.
Otherwise, your build looks fine.
Ensure that the handlebar stem is clamping on enough steerer; it should be at least 75% filled with steer tube. I can't see well enough to confirm.
I see that your cables are rubbing the head tube. If you cross the cables over to the opposite sides, they won't rub any more. This entails running the shift cables to the opposite holes at the top of the down tube, and crossing them over somewhere (easy on frames with external cable stops).
I'm not sure how the internal cabling works on that frame, so this may or may not be possible. But it solves head tube rub. Some folks protect the head tube with clear stickers, like chainstay protectors.
Otherwise, your build looks fine.
Last edited by Wildrat; 01-25-16 at 11:39 AM.
#16
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Thank You! Right now the frame is pretty much balanced in the stand with virtually no pressure on the top of the top tube. I have a carbon seat tube also. I take it the clamping will not affect it?
#18
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From: Pittsburgh, PA
Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!
#19
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Bikes: 2015 Workswell 066, 2017 Workswell 093, 2014 Dawes Sheila, 1983 Cannondale 500, 1984 Raleigh Olympian, 2007 Cannondale Rize 4, 2017 Fuji Sportif 1 LE
Question about the frame---what size and how much does it weigh?
I have been weighing Workswell or Nashbar, but Nashbar doesn't publish weight figures (unklike WW, whose figures are undeniably ultimately and wholly reliable.
) I have checked that specific frame (Y-seatstay) and am not sure any size really fits me (it goes like 52 cm, to 55 to 57.) About how tall are you? I have not had spine surgery---I use fat in front to keep me from bending down over the bike (so that info about max spacer stack height is Really useful.)
A wholly enviable build. Congrats and thanks for the pics.
I have been weighing Workswell or Nashbar, but Nashbar doesn't publish weight figures (unklike WW, whose figures are undeniably ultimately and wholly reliable.
) I have checked that specific frame (Y-seatstay) and am not sure any size really fits me (it goes like 52 cm, to 55 to 57.) About how tall are you? I have not had spine surgery---I use fat in front to keep me from bending down over the bike (so that info about max spacer stack height is Really useful.)A wholly enviable build. Congrats and thanks for the pics.
#20
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Question about the frame---what size and how much does it weigh?
I have been weighing Workswell or Nashbar, but Nashbar doesn't publish weight figures (unklike WW, whose figures are undeniably ultimately and wholly reliable.
) I have checked that specific frame (Y-seatstay) and am not sure any size really fits me (it goes like 52 cm, to 55 to 57.) About how tall are you? I have not had spine surgery---I use fat in front to keep me from bending down over the bike (so that info about max spacer stack height is Really useful.)
A wholly enviable build. Congrats and thanks for the pics.
I have been weighing Workswell or Nashbar, but Nashbar doesn't publish weight figures (unklike WW, whose figures are undeniably ultimately and wholly reliable.
) I have checked that specific frame (Y-seatstay) and am not sure any size really fits me (it goes like 52 cm, to 55 to 57.) About how tall are you? I have not had spine surgery---I use fat in front to keep me from bending down over the bike (so that info about max spacer stack height is Really useful.)A wholly enviable build. Congrats and thanks for the pics.
1025 grams for the frame and 351 grams for the fork. That would be 3.033561 pounds total. All I know is that it is much lighter than the steel bike I built a couple months ago. My wheels are heavy. I am using 36 14ga. spoked wheels. Both wheels without tires and tubes weigh 5.394712. I am heavy at 235 and used to break spokes climbing back in the 80's and 90's on my 86 Schwinn Super Sport. I'm sure wheels are stronger now but I will call it insurance. LOL
The biggest reason this bike is being built is because I like building stuff, but it will be used as soon as I can can go outside in bike shorts and ride.
I did not clamp the seat post hard. I do have quite the grip though but I did not use it in this instance.

Last edited by Wildrat; 01-25-16 at 01:50 PM.
#21
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Received tires and tubes from Merlin today, and installed on rims. I am still waiting on a RD hanger. The bike came with one but I did not check to see if it was tight when I installed the RD and it cross threaded the first couple threads. I learned something check everything! Assume nothing. Nashbar is sending a complimentary hangar and I also ordered an extra. They should be here Thursday.
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From: Pittsburgh, PA
Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!
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#25
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I don't see where there will be an issue. The stem is fully on the fork tube except for 3 mil or tad bit less so the cap fits correctly. I am not an aggressive rider, I just ride. I do not see myself putting enough force on the front end to either cause damage to the fork tube or frame.
Maybe I am missing something?
Maybe I am missing something?



