Freewheel hub to replace coaster brake hub
#1
Thread Starter
Senior Member

Joined: May 2004
Posts: 12,103
Likes: 96
From: Wilmington, DE
Bikes: 2016 Hong Fu FM-079-F, 1984 Trek 660, 2005 Iron Horse Warrior Expert, 2009 Pedal Force CX1, 2016 Islabikes Beinn 20 (son's)
Freewheel hub to replace coaster brake hub
After doing some thinking post-this thread I have decided that I want to swap out the rear coaster brake hub on my son's bike (Islabike CNOC 14) for a freewheel hub. I've read various posts on converting a coaster brake hub to a 'freecoaster' hub but I'm not convinced that's going to be the choice for my son. The 1/4-1/2 turn to get pedal engagement seems far too clumsy but I could possibly be convinced, especially if the freewheel hub conversion turns into a true pain.
I am hoping I can find a cheap freewheel hub that can be a direct swap for the current hub, although worst case I'll just buy new spokes, too. The current hub dimensions are:
110mm OLD
16 holes (likely going to buy a 32 or 48 hole hub and just skip holes)
47.5mm center to center of the flanges (need to measure offset, if any)
diameter 51mm centerline of spoke holes
Any thoughts on a suitable replacement for this hub? Barring a direct swap, which hubs would be a good candidate for this conversion? Most hubs I'm finding have fairly wide spaced flanges which I'd like to avoid given the tiny wheels on this bike (14" wheels which measure slightly over 12" over the 1.5" tires). The spokes already enter the rim at a decent angle so any wider or taller on the flanges will only make the issue worse. If I can remove spacers from a wider OLD hub to make it work that'll do, too.
Thanks for the help!
I am hoping I can find a cheap freewheel hub that can be a direct swap for the current hub, although worst case I'll just buy new spokes, too. The current hub dimensions are:
110mm OLD
16 holes (likely going to buy a 32 or 48 hole hub and just skip holes)
47.5mm center to center of the flanges (need to measure offset, if any)
diameter 51mm centerline of spoke holes
Any thoughts on a suitable replacement for this hub? Barring a direct swap, which hubs would be a good candidate for this conversion? Most hubs I'm finding have fairly wide spaced flanges which I'd like to avoid given the tiny wheels on this bike (14" wheels which measure slightly over 12" over the 1.5" tires). The spokes already enter the rim at a decent angle so any wider or taller on the flanges will only make the issue worse. If I can remove spacers from a wider OLD hub to make it work that'll do, too.
Thanks for the help!
#2
Senior Member
Joined: Mar 2008
Posts: 2,646
Likes: 2
From: Salinas , Ca.
Bikes: Bike Nashbar AL-1 ,Raligh M50 , Schwinn Traveler , and others
All you would need is a freewheel hub and maybe new spokes . re-lace it to the rim you have . as far as I know there isn't a pre built wheel in the size you looking . Now if the wheel was a 20 " you would have more choices to pick from . One way to make the coaster brake to become a freewheel you need to open it up and remove the brake shoes . If your son is growing like any other boy you will needing to replace the bike in a year or 2 anyway .
#3
Banned
Joined: Jun 2010
Posts: 43,586
Likes: 1,380
From: NW,Oregon Coast
Bikes: 8
In the narrow hub world you have to be creative, now ..
buy a freewheel hub regular 36 hole is common. 24 spoke?
and replace the axle with a shorter one You can cut them shorter but put the Nuts on first
so unscrewing the nut after the cut restores the thread on ability when you're done
and You probably dont need any spacers other than the cone and Locknuts on the axle...
if well Off (one of the Delaware duPont family ) Brompton makes a 28 hole Hub for 1 or 2 cogs .. they fit in a 117 frame so pretty close .
[Update] I just got a Bike Friday Tikit, they buy 24 hole rims, this a 16"-349, and used a 36 hole IGH on this,
2 cross, quite large flange....
...
buy a freewheel hub regular 36 hole is common. 24 spoke?
and replace the axle with a shorter one You can cut them shorter but put the Nuts on first
so unscrewing the nut after the cut restores the thread on ability when you're done
and You probably dont need any spacers other than the cone and Locknuts on the axle...
if well Off (one of the Delaware duPont family ) Brompton makes a 28 hole Hub for 1 or 2 cogs .. they fit in a 117 frame so pretty close .
[Update] I just got a Bike Friday Tikit, they buy 24 hole rims, this a 16"-349, and used a 36 hole IGH on this,
2 cross, quite large flange....
...
Last edited by fietsbob; 06-03-17 at 10:36 AM.
#4
I assume your avatar is the kid. How old is he? 16" wheels? Oh, 12: or 14"? Can the kid even effectively use rim brakes?
I'd just tune up the bike you have, then start looking for a freewheeling 20" bike complete with brakes. Or, perhaps 18"?
I'd just tune up the bike you have, then start looking for a freewheeling 20" bike complete with brakes. Or, perhaps 18"?
#5
Thread Starter
Senior Member

Joined: May 2004
Posts: 12,103
Likes: 96
From: Wilmington, DE
Bikes: 2016 Hong Fu FM-079-F, 1984 Trek 660, 2005 Iron Horse Warrior Expert, 2009 Pedal Force CX1, 2016 Islabikes Beinn 20 (son's)
All you would need is a freewheel hub and maybe new spokes . re-lace it to the rim you have . as far as I know there isn't a pre built wheel in the size you looking . Now if the wheel was a 20 " you would have more choices to pick from . One way to make the coaster brake to become a freewheel you need to open it up and remove the brake shoes . If your son is growing like any other boy you will needing to replace the bike in a year or 2 anyway .
I have already started down the path of building a freewheeling wheel for him. I bought a BMX 110mm rear hub tonight which can fit a 14T cog like he currently has (glad I researched that). I have a caliper brake and freewheel picked out and will be ordering a spare brake lever from Islabikes. They have special brake levers for little hands which work amazingly well for my kid. My LBS has a spoke cutter so I'll likely be visiting them once I figure out spoke length for the new wheel. Assuming I don't do something stupid, it should be pretty painless.
I also spent some time tonight adjusting the cones and adding some Triflow to the coaster brake. The wheel will now easily spin at least a few turns after a good crank by hand whereas it used to stop in less than a half turn. That should be a massive improvement for him getting started (assuming it stays free in the cold).
#6
Thread Starter
Senior Member

Joined: May 2004
Posts: 12,103
Likes: 96
From: Wilmington, DE
Bikes: 2016 Hong Fu FM-079-F, 1984 Trek 660, 2005 Iron Horse Warrior Expert, 2009 Pedal Force CX1, 2016 Islabikes Beinn 20 (son's)
In the narrow hub world you have to be creative, now ..
buy a freewheel hub regular 36 hole is common.
and replace the axle with a shorter one You can cut them shorter but put the Nuts on first
so unscrewing the nut after the cut restores the thread on ability when you're done
and You probably dont need any spacers other than the cone and Locknuts on the axle...
if well Off (one of the Delaware duPont family ) Brompton makes a 28 hole Hub for 1 or 2 cogs .. they fit in a 117 frame so pretty close .
buy a freewheel hub regular 36 hole is common.
and replace the axle with a shorter one You can cut them shorter but put the Nuts on first
so unscrewing the nut after the cut restores the thread on ability when you're done
and You probably dont need any spacers other than the cone and Locknuts on the axle...
if well Off (one of the Delaware duPont family ) Brompton makes a 28 hole Hub for 1 or 2 cogs .. they fit in a 117 frame so pretty close .

I am working with a 16 hole rim so I ordered a 32 hole hub. I'll lace the wheel using every other hole, or so that's my plan. Did you miss the drilling in my first post or was there a better reason why you suggested a 28 or 36 hole hub?
#7
Thread Starter
Senior Member

Joined: May 2004
Posts: 12,103
Likes: 96
From: Wilmington, DE
Bikes: 2016 Hong Fu FM-079-F, 1984 Trek 660, 2005 Iron Horse Warrior Expert, 2009 Pedal Force CX1, 2016 Islabikes Beinn 20 (son's)
He is four riding a 14" wheeled bike (actual wheel diameter is about 12" but the tires say 14 x 1.5" and so does the literature for the bike). He learned on a Strider and then used the CNOC 14 without pedals for a while, too. With no pedals he only had the front handbrake to use to stop and he got quite good at it. Now, even with pedals he never uses the coaster brake to stop. It really just seems to get in the way hence my desire to remove it and get him used to a freewheel. I am hoping to get at least another year out of this bike so I don't mind the small expense of the freewheel conversion. I hate wasting money and until today knew very little about single speed wheels hence my post in this forum.
#8
Thread Starter
Senior Member

Joined: May 2004
Posts: 12,103
Likes: 96
From: Wilmington, DE
Bikes: 2016 Hong Fu FM-079-F, 1984 Trek 660, 2005 Iron Horse Warrior Expert, 2009 Pedal Force CX1, 2016 Islabikes Beinn 20 (son's)
The conversion kit so far:
32H 110mm BMX hub: Sun Ringle Sun Light BMX Flip Flop Rear Hub 32H 112mm Black | Bikewagon
14T freewheel: https://www.universalcycles.com/shop...s.php?id=44097
BMX caliper brake: https://www.universalcycles.com/shop...s.php?id=17857
Still need the mini-brake lever from Islabikes and some spokes. I remembered that I have a bag of 2mm black spokes from a tacoed MTB wheel so I'll have those cut down to size (once I figure that out). Should be ~$60 all in.
32H 110mm BMX hub: Sun Ringle Sun Light BMX Flip Flop Rear Hub 32H 112mm Black | Bikewagon
14T freewheel: https://www.universalcycles.com/shop...s.php?id=44097
BMX caliper brake: https://www.universalcycles.com/shop...s.php?id=17857
Still need the mini-brake lever from Islabikes and some spokes. I remembered that I have a bag of 2mm black spokes from a tacoed MTB wheel so I'll have those cut down to size (once I figure that out). Should be ~$60 all in.
#9
Banned
Joined: Jun 2010
Posts: 43,586
Likes: 1,380
From: NW,Oregon Coast
Bikes: 8
.. got 32hole one, fine..
there is piles of dead wheels in LBS if you were bargain hunting Vs buying new online.
the pile is rim damaged hubs could be re used..
there is piles of dead wheels in LBS if you were bargain hunting Vs buying new online.
the pile is rim damaged hubs could be re used..
Last edited by fietsbob; 02-17-16 at 09:28 AM.
#10
Thread Starter
Senior Member

Joined: May 2004
Posts: 12,103
Likes: 96
From: Wilmington, DE
Bikes: 2016 Hong Fu FM-079-F, 1984 Trek 660, 2005 Iron Horse Warrior Expert, 2009 Pedal Force CX1, 2016 Islabikes Beinn 20 (son's)
#11
Thread Starter
Senior Member

Joined: May 2004
Posts: 12,103
Likes: 96
From: Wilmington, DE
Bikes: 2016 Hong Fu FM-079-F, 1984 Trek 660, 2005 Iron Horse Warrior Expert, 2009 Pedal Force CX1, 2016 Islabikes Beinn 20 (son's)
Update: wheel is built, though not fully as intended. I got all 111mm spokes from my LBS as one would typically assume that a symmetrical hub would need all the same length spokes. What I hadn't accounted for was using a 32 hole hub laced to a 16 hole rim means that the flange holes aren't spaced evenly side to side. Instead of the NDS hub flange having a hole in between each DS hub flange there are two holes in between each hole used on the DS and I had to pick one of them to use. This resulted in what ideally would have been one ~112mm spoke and one ~108mm spoke per pair of spokes.
As a result of that, the wheel got laced with 8 111mm spokes and 8 106mm spokes (from the original wheel) as I ran out of threads where the short spokes were required. Truing was easy thanks to a very rigid rim and I tensioned using a rough estimate of torque from a torque screw driver I had. The Park Tool TM-1 is too big to fit those tiny spokes and plucking (or squeezing two) such a short spoke doesn't tell one much.
Haven't used the bike yet but the difference in rear wheel friction is staggering. One quick turn of the pedals used to yield one extra revolution of the wheel at best. Now it spins and spins. The steel coaster hub was also a brick at 810 grams. New hub and freewheel weigh a combined 390. I still need to add the new caliper brake, brake lever, and cable housing but the weight should still come out slightly ahead. Not that it matters in the least but I didn't want to do all this work and add weight to the bike either.
As a result of that, the wheel got laced with 8 111mm spokes and 8 106mm spokes (from the original wheel) as I ran out of threads where the short spokes were required. Truing was easy thanks to a very rigid rim and I tensioned using a rough estimate of torque from a torque screw driver I had. The Park Tool TM-1 is too big to fit those tiny spokes and plucking (or squeezing two) such a short spoke doesn't tell one much.
Haven't used the bike yet but the difference in rear wheel friction is staggering. One quick turn of the pedals used to yield one extra revolution of the wheel at best. Now it spins and spins. The steel coaster hub was also a brick at 810 grams. New hub and freewheel weigh a combined 390. I still need to add the new caliper brake, brake lever, and cable housing but the weight should still come out slightly ahead. Not that it matters in the least but I didn't want to do all this work and add weight to the bike either.
#12
Full Member

Joined: May 2011
Posts: 374
Likes: 1
From: Midwest
Bikes: '10 Fuji Cross Comp, '12 Brompton S-Type, '14 All City Mr Pink
a) I don't know the OLD (and I'm not able to measure right now) and b) it's too late, but Woom sell a freewheel wheel for their 14" bike...
WOOM 2 Free Wheeling Kit | WOOMBIKES USA
I went with the Woom because of the option to switch out to a freewheel (they all come with two rim brakes, but they say they have to supply the bike with a coaster by law). I have the coaster wheel but have never used it. Basically on principle of primacy. I can't see the point in not learning hand braking from the get-go.
WOOM 2 Free Wheeling Kit | WOOMBIKES USA
I went with the Woom because of the option to switch out to a freewheel (they all come with two rim brakes, but they say they have to supply the bike with a coaster by law). I have the coaster wheel but have never used it. Basically on principle of primacy. I can't see the point in not learning hand braking from the get-go.
#13
Thread Starter
Senior Member

Joined: May 2004
Posts: 12,103
Likes: 96
From: Wilmington, DE
Bikes: 2016 Hong Fu FM-079-F, 1984 Trek 660, 2005 Iron Horse Warrior Expert, 2009 Pedal Force CX1, 2016 Islabikes Beinn 20 (son's)
a) I don't know the OLD (and I'm not able to measure right now) and b) it's too late, but Woom sell a freewheel wheel for their 14" bike...
WOOM 2 Free Wheeling Kit | WOOMBIKES USA
I went with the Woom because of the option to switch out to a freewheel (they all come with two rim brakes, but they say they have to supply the bike with a coaster by law). I have the coaster wheel but have never used it. Basically on principle of primacy. I can't see the point in not learning hand braking from the get-go.
WOOM 2 Free Wheeling Kit | WOOMBIKES USA
I went with the Woom because of the option to switch out to a freewheel (they all come with two rim brakes, but they say they have to supply the bike with a coaster by law). I have the coaster wheel but have never used it. Basically on principle of primacy. I can't see the point in not learning hand braking from the get-go.
I do wish that Islabikes had just included the rear handbrake alongsode the coaster as Woom did. I still love the bike but I'd be tempted to buy a Woom if I ever need another 14" wheel bike solely for that reason.
#15
Thread Starter
Senior Member

Joined: May 2004
Posts: 12,103
Likes: 96
From: Wilmington, DE
Bikes: 2016 Hong Fu FM-079-F, 1984 Trek 660, 2005 Iron Horse Warrior Expert, 2009 Pedal Force CX1, 2016 Islabikes Beinn 20 (son's)
I'd appreciate you checking. If it is too wide with no easy way to remove spacers, I'll feel better about the path I took. If it would have fit, I'll have a better option next time.
#17
Thread Starter
Senior Member

Joined: May 2004
Posts: 12,103
Likes: 96
From: Wilmington, DE
Bikes: 2016 Hong Fu FM-079-F, 1984 Trek 660, 2005 Iron Horse Warrior Expert, 2009 Pedal Force CX1, 2016 Islabikes Beinn 20 (son's)
As an update, my son has been loving the bike (even more) since the freewheel swap. No more accidental skidding from back-pedaling and so much easier for him to get the pedals set to start moving from a stop. As a testament to the well designed mini-V front brake from Islabikes, he doesn't really use the rear handbrake I added as he says it's too hard to squeeze. I may try tweaking the return spring to ease some of that tension.
#18
Banned
Joined: Jun 2010
Posts: 43,586
Likes: 1,380
From: NW,Oregon Coast
Bikes: 8
5 speed wheels are 120, so any will work just need a spacer shuffling and build a wheel around that Hub and have it come out at 110
Old Track Bikes were 110, rear.. frames.
[my old Campag catalog lists the right BB that they made for them back then.]
Juvenile wanted a coaster brake Had rear rim brakes,
probably because he wanted to go thru tires skidding them (and have Mom Buy More)
Old Track Bikes were 110, rear.. frames.
[my old Campag catalog lists the right BB that they made for them back then.]
Juvenile wanted a coaster brake Had rear rim brakes,
probably because he wanted to go thru tires skidding them (and have Mom Buy More)
Last edited by fietsbob; 06-17-16 at 03:40 PM.
#19
I'd also love to hear about the woom 2 kit on the cnoc 14. We paid extra for this year's midle with rear hand brakes thinking it was a free wheel. Nope, and that coaster brake drags. Kind of wish I would have bought woom instead.
#20
Thread Starter
Senior Member

Joined: May 2004
Posts: 12,103
Likes: 96
From: Wilmington, DE
Bikes: 2016 Hong Fu FM-079-F, 1984 Trek 660, 2005 Iron Horse Warrior Expert, 2009 Pedal Force CX1, 2016 Islabikes Beinn 20 (son's)
One known benefit of the freewheel swap was having the option to adjust gearing a bit. My son started spinning out the 14T freewheel this spring so I swapped in a 13T to help slow his legs a bit. Got him 2mph more on the flats! Still spins it out with even the slightest downgrade so I'm looking forward to getting him some real gears on his next bike.
Last edited by joejack951; 06-17-16 at 05:36 PM.
#22
Calamari Marionette Ph.D
Joined: Dec 2013
Posts: 7,861
Likes: 41
From: Coeur d' Alene
Bikes: 3 Chinese Gas Pipe Nerdcycles and 2 Chicago Electroforged Boat Anchors
As an interim fix for the dragging coaster brake, open it up and spray some chain lube inside the hub to thin out the grease. That made a ~50% improvement in drag on my son's bike. No replacement for a freewheel but a lot easier.
One known benefit of the freewheel swap was having the option to adjust gearing a bit. My son started spinning out the 14T freewheel this spring so I swapped in a 13T to help slow his legs a bit. Got him 2mph more on the flats! Still spins it out with even the slightest downgrade so I'm looking forward to getting him some real gears on his next bike.
One known benefit of the freewheel swap was having the option to adjust gearing a bit. My son started spinning out the 14T freewheel this spring so I swapped in a 13T to help slow his legs a bit. Got him 2mph more on the flats! Still spins it out with even the slightest downgrade so I'm looking forward to getting him some real gears on his next bike.
#23
Thread Starter
Senior Member

Joined: May 2004
Posts: 12,103
Likes: 96
From: Wilmington, DE
Bikes: 2016 Hong Fu FM-079-F, 1984 Trek 660, 2005 Iron Horse Warrior Expert, 2009 Pedal Force CX1, 2016 Islabikes Beinn 20 (son's)
Islabikes must get them custom drilled with only 16 holes as that does not appear to be a standard option.
#25
Newbie
Joined: Oct 2016
Posts: 1
Likes: 0
[ADMIN EDIT: Please post your for sale item here. https://www.bikeforums.net/sale/ ]
Last edited by Siu Blue Wind; 10-26-16 at 11:04 PM.







