Help with bar tape - end plug hell
#1
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From: Perth, Australia
Bikes: 2015 Specialized Roubaix, 2014 Salsa Fargo, 2013 Trek Remedy, 2014 Cannondale Synapse
Help with bar tape - end plug hell
Like a lot of you, I try to do my own home brew maintenance and try to do my best.
I'm failing miserably.
How do you get the bartape to sit nicely within the bar plug? I keep getting an ugly tab that sticks out..


I'm failing miserably.
How do you get the bartape to sit nicely within the bar plug? I keep getting an ugly tab that sticks out..


#2
Zip tie Karen
Joined: Aug 2009
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From: Fair Oaks Ranch, TX
Bikes: '13 Motobecane Fantom29 HT, '16 Motobecane Turino Pro Disc, '18 Velobuild VB-R-022, '21 Tsunami SNM-100
^ this. I actually trim an angled piece from the beginning end, so that the first wrap starts at ~5/16" and gets wider for about 3" until it is full width. That way, there's no thickness resulting from the initial turn around the bar end. The plug fits flush against the trimmed edge of the tape.
#3
Facts just confuse people




Joined: Jul 2017
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From: Mississippi
Bikes: Tarmac Disc Comp Di2 - 2020
I hadn't wrapped a bar in twenty years so and If you don't do it often you lose your skill for doing it well and the little do's and don't you learn with experience. This video gave some good thoughts and considerations when I needed to wrap the bars for my Paramount back circa 2016, this was the most helpful vid for me.
https://www.parktool.com/blog/repair...tion-drop-bars
Little long, sometimes he goes off on tangents I don't care about, but in general the most all around informative at the time that I found. The wrap I put on my Paramount back then still looks good.
https://www.parktool.com/blog/repair...tion-drop-bars
Little long, sometimes he goes off on tangents I don't care about, but in general the most all around informative at the time that I found. The wrap I put on my Paramount back then still looks good.
#4
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From: Menomonee Falls, WI
Bikes: 1984 Schwinn Supersport, 1988 Trek 400T, 1977 Trek TX900, 1982 Bianchi Champione del Mondo, 1978 Raleigh Supercourse, 1986 Trek 400 Elance, 1991 Waterford PDG OS Paramount, 1971 Schwinn Sports Tourer, 1985 Trek 670
I find the best tool is a large rubber mallet, sometimes it takes a few tries, just stuff the excess into the bar, if it’s a lot, I’ll trim it a bit.
Better quality plugs help too, I throw away, the ones that come with the tape, I use the Cinelli ones, but others work well too.
Both pics are 3mm padded tape installations.
Tim

Better quality plugs help too, I throw away, the ones that come with the tape, I use the Cinelli ones, but others work well too.
Both pics are 3mm padded tape installations.
Tim

Last edited by tkamd73; 02-10-21 at 09:14 PM.
#5
n00b
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From: Austin, TX
Bikes: Surly Karate Monkey, Twin Six Standard Rando
I start at the end of the bar, cutting the end of the tape at an angle. wrap so the edge of the tape is flush with the end of the bar, no tucking needed. I use aluminum plugs with an expanding wedge instead of the press-in plastic bits.
#6
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Bikes: 1938 claud butler,1983 Basso,teledyne titan,teocali super,nrs,1993 stumpjumper fsr,Paramountain,Paramount Buell(sold),4 banger,Zaskar LE,Colnago Master Ibex MTB,1987ish,.etc....
wrap/
tried more overhang material? maybe 1/4" more will solve the issue then bring out the rubber mallet.
#8
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^ this. I actually trim an angled piece from the beginning end, so that the first wrap starts at ~5/16" and gets wider for about 3" until it is full width. That way, there's no thickness resulting from the initial turn around the bar end. The plug fits flush against the trimmed edge of the tape.
#9
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From: Chapel Hill NC
Bikes: 2000 Litespeed Vortex Chorus 10, 1995 DeBernardi Cromor S/S
I start the wrap with a little overlap and then use a blade to trim it flush with the bar end. Way cleaner and no trying to stuff bar tape into the hole.
#10
The dropped

Joined: Oct 2018
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From: Columbus, OH
Bikes: Pake C'Mute Touring/Commuter Build, 1989 Kona Cinder Cone, 1995 Trek 5200, 1973 Raleigh Super Course FG, 1969 Raleigh Superbe, 1986 Miyata Nine : 1960/61 Montgomery Ward Hawthorne "thrift" 3 speed, by Hercules (sold), 1966 Schwinn Deluxe Racer (sold)
Since you can't stuff the tape in when using bar ends, I do it this way and try to get that first wrap really tight on the inside of the bar, past the cable housing. It's come loose on me anywhere else.
#11
Zip tie Karen
Joined: Aug 2009
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From: Fair Oaks Ranch, TX
Bikes: '13 Motobecane Fantom29 HT, '16 Motobecane Turino Pro Disc, '18 Velobuild VB-R-022, '21 Tsunami SNM-100
No. I hold the thinnest end of the taper at about the 6:00 position beneath the bar end, and then begin wrapping over the outside and then inboard, with the standard overlap. If the taper was trimmed correctly, this gives an even overlap without bunching at the bar end. It sounds more complicated than it really is. I wish that I had taken photos. I've done this a hundred times or more...
#12
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I use carpet tape to hold the end until the bar is wrapped. I then cut it square and use this type of plug. Problem solved.
Amazon.com : Domain Cycling Aluminum Bike Handlebar Bar End Plugs, Expanding Adjustable Locking Caps, Road Bicycle Grip Mountain BMX MTB Fixie (Black) : Sports & Outdoors
Amazon.com : Domain Cycling Aluminum Bike Handlebar Bar End Plugs, Expanding Adjustable Locking Caps, Road Bicycle Grip Mountain BMX MTB Fixie (Black) : Sports & Outdoors
#13
I use carpet tape to hold the end until the bar is wrapped. I then cut it square and use this type of plug. Problem solved.
Amazon.com : Domain Cycling Aluminum Bike Handlebar Bar End Plugs, Expanding Adjustable Locking Caps, Road Bicycle Grip Mountain BMX MTB Fixie (Black) : Sports & Outdoors
Amazon.com : Domain Cycling Aluminum Bike Handlebar Bar End Plugs, Expanding Adjustable Locking Caps, Road Bicycle Grip Mountain BMX MTB Fixie (Black) : Sports & Outdoors
#16
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#17
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It holds the handle bar tape in place until I am finished. I then cut the excess flush with the bar end and install the plugs. I don't have fancy ones I use old fashion rubber ones.
Similar to these. Handlebar Plugs - Nitto, Silver – Rivendell Bicycle Works (rivbike.com)
Similar to these. Handlebar Plugs - Nitto, Silver – Rivendell Bicycle Works (rivbike.com)
#18
It holds the handle bar tape in place until I am finished. I then cut the excess flush with the bar end and install the plugs. I don't have fancy ones I use old fashion rubber ones.
Similar to these. Handlebar Plugs - Nitto, Silver – Rivendell Bicycle Works (rivbike.com)
Similar to these. Handlebar Plugs - Nitto, Silver – Rivendell Bicycle Works (rivbike.com)
#19
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From: South Shore of Long Island
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Never bothered cutting a taper in the tape to start, just hold the end at 6 o'clock and wrap from there which does result in a small bulge but I like having it at the end and envision it being useful should my hand slip back even though that's never happened. Taping down the start isn't something I've ever needed to do with my bikes, I did do it for the 30 track bikes I did that are all ridden by kids, turns out when they get dropped a lot they start unraveling.
#20
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From: Perth, Australia
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Thanks for all the help guys! It sounds like I'll employ an exacto knife and trim it down to shape. Currently, I'm not envisioning any way that the little flap wouldn't occur while it's folded inside. No matter what there will be a crossover from the folded bit to the outside wrap
Will report back in a bit!
Will report back in a bit!
#21
The dropped

Joined: Oct 2018
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From: Columbus, OH
Bikes: Pake C'Mute Touring/Commuter Build, 1989 Kona Cinder Cone, 1995 Trek 5200, 1973 Raleigh Super Course FG, 1969 Raleigh Superbe, 1986 Miyata Nine : 1960/61 Montgomery Ward Hawthorne "thrift" 3 speed, by Hercules (sold), 1966 Schwinn Deluxe Racer (sold)
You've probably already cut it, but Calvin Jones' demo in wrapping bars reminds me to stretch the hell out of the tape at the end of the bar, so that it puckers into the hole. Stretch and wrap as tight as you can there, even if you won't be wrapping the rest of the bars with white-knuckle force.
#22
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From: Mountain View, CA USA and Golden, CO USA
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I wrap the tape flush and use Nitto plugs which clamp in place.
#23
You've probably already cut it, but Calvin Jones' demo in wrapping bars reminds me to stretch the hell out of the tape at the end of the bar, so that it puckers into the hole. Stretch and wrap as tight as you can there, even if you won't be wrapping the rest of the bars with white-knuckle force.
#24
The dropped

Joined: Oct 2018
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From: Columbus, OH
Bikes: Pake C'Mute Touring/Commuter Build, 1989 Kona Cinder Cone, 1995 Trek 5200, 1973 Raleigh Super Course FG, 1969 Raleigh Superbe, 1986 Miyata Nine : 1960/61 Montgomery Ward Hawthorne "thrift" 3 speed, by Hercules (sold), 1966 Schwinn Deluxe Racer (sold)
OP's tape is EVA backed PU tape, and similar to Supacaz Sticky Kush tape. Stretching for install is advised. Calvin's advice here is to take a piece of tape before wrapping and pulling on it to see how much stretch it can take before installing, since cheaper EVA/cork tapes will tear before EVA/PU tapes will.
#25
Thanks for all the help guys! It sounds like I'll employ an exacto knife and trim it down to shape. Currently, I'm not envisioning any way that the little flap wouldn't occur while it's folded inside. No matter what there will be a crossover from the folded bit to the outside wrap
Will report back in a bit!
Will report back in a bit!



