Question about 3-pack mount on carbon fork
#1
Thread Starter
Full Member
Joined: Sep 2005
Posts: 221
Likes: 0
From: Las Vegas, NV
Bikes: '13 Felt Z5, '13 Giant Anthem 29er, '05 Specialized Sirrus, 2021 Fairdale Taj, 2021 Surly Midnight Special, 2022 Surly Midnight Special
Question about 3-pack mount on carbon fork
I have a Whisky CXLR carbon fork with 3-pack mounts.
I took out the plastic plugs to install bolts but the bolts will only go in half way before bottoming out (even though the bolts are several mm shorter than the plastic plugs). Of course the bolts are wider at the tip than the plastic plugs.
I thought it might be because the internal dynamo routing was in the way BUT it's the same on both sides and only one side has internal routing
So I either need shorter bolts or I'm missing something?
Any ideas? Thanks
I took out the plastic plugs to install bolts but the bolts will only go in half way before bottoming out (even though the bolts are several mm shorter than the plastic plugs). Of course the bolts are wider at the tip than the plastic plugs.
I thought it might be because the internal dynamo routing was in the way BUT it's the same on both sides and only one side has internal routing
So I either need shorter bolts or I'm missing something?
Any ideas? Thanks
#2
Dirty Heathen

Joined: Oct 2015
Posts: 2,324
Likes: 1,046
From: MC-778, 6250 fsw
Bikes: 1997 Cannondale, 1976 Bridgestone, 1998 SoftRide, 1989 Klein, 1989 Black Lightning #0033
Could be paint buildup in the threads at the bottom of the insert; could be the threads at the bottom of the hole didn't get fully tapped. Either way, running a chasing tap down the holes should sort things out.
(You are using the correct bolts , right?)
(You are using the correct bolts , right?)
#3
Senior Member


Joined: Apr 2009
Posts: 39,897
Likes: 3,865
From: New Rochelle, NY
Bikes: too many bikes from 1967 10s (5x2)Frejus to a Sumitomo Ti/Chorus aluminum 10s (10x2), plus one non-susp mtn bike I use as my commuter
You need to get a bottoming tap. As the name implies, it's specifically made for extending threads to the bottom of blind holes.
__________________
FB
Chain-L site
An ounce of diagnosis is worth a pound of cure.
Just because I'm tired of arguing, doesn't mean you're right.
“One accurate measurement is worth a thousand expert opinions” - Adm Grace Murray Hopper - USN
WARNING, I'm from New York. Thin skinned people should maintain safe distance.
FB
Chain-L site
An ounce of diagnosis is worth a pound of cure.
Just because I'm tired of arguing, doesn't mean you're right.
“One accurate measurement is worth a thousand expert opinions” - Adm Grace Murray Hopper - USN
WARNING, I'm from New York. Thin skinned people should maintain safe distance.





