Go Back  Bike Forums > Bike Forums > Bicycle Mechanics
Reload this Page >

cutting drop bars?!

Notices
Bicycle Mechanics Broken bottom bracket? Tacoed wheel? If you're having problems with your bicycle, or just need help fixing a flat, drop in here for the latest on bicycle mechanics & bicycle maintenance.

cutting drop bars?!

Old 05-17-10, 05:00 PM
  #1  
Senior Member
Thread Starter
 
Join Date: Apr 2010
Posts: 118
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
cutting drop bars?!

i dont like my drop bars they are ugly =/
can i cut them then turn them upside down so they will be like bullhorns?
if so, what tools waht i need or should i have someone do it for me?
rgoo92 is offline  
Old 05-17-10, 05:03 PM
  #2  
New Orleans
 
Join Date: Jan 2006
Posts: 2,794
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 157 Post(s)
Likes: 0
Liked 2 Times in 2 Posts
Sure-cut them.
All you need is a hacksaw. A hand hacksaw will blow thru a bar in maybe 3 minutes.
You will want to file the edges smooth after.
phoebeisis is offline  
Old 05-17-10, 05:04 PM
  #3  
cowboy, steel horse, etc
 
LesterOfPuppets's Avatar
 
Join Date: Sep 2008
Location: The hot spot.
Posts: 43,563

Bikes: everywhere

Mentioned: 71 Post(s)
Tagged: 1 Thread(s)
Quoted: 11758 Post(s)
Liked 6,711 Times in 3,535 Posts
Ugly? Are they scratched up? Are they some gnarly ergo ones?

Hacksaw
Masking Tape (to tape off a guideline to cut along)
Rat tail file (to deburr the cut end)
LesterOfPuppets is offline  
Old 05-17-10, 05:05 PM
  #4  
Senior Member
 
caloso's Avatar
 
Join Date: Jul 2002
Location: Sacramento, California, USA
Posts: 40,865

Bikes: Specialized Tarmac, Canyon Exceed, Specialized Transition, Ellsworth Roots, Ridley Excalibur

Mentioned: 68 Post(s)
Tagged: 0 Thread(s)
Quoted: 2952 Post(s)
Liked 3,101 Times in 1,415 Posts
Fairly common, actually. Known as the flop and chop.
caloso is offline  
Old 05-17-10, 05:21 PM
  #5  
AEO
Senior Member
 
AEO's Avatar
 
Join Date: Jun 2007
Location: A Coffin Called Earth. or Toronto, ON
Posts: 12,258

Bikes: Bianchi, Miyata, Dahon, Rossin

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 3 Post(s)
Likes: 0
Liked 5 Times in 5 Posts
hacksaw or a pipe cutter.
__________________
Food for thought: if you aren't dead by 2050, you and your entire family will be within a few years from starvation. Now that is a cruel gift to leave for your offspring. ;)
https://sanfrancisco.ibtimes.com/arti...ger-photos.htm
AEO is offline  
Old 05-17-10, 05:21 PM
  #6  
Senior Member
Thread Starter
 
Join Date: Apr 2010
Posts: 118
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
hah awesome
well here are dropbars similar to mine
https://fatcyclist.com/blogphotos/Ask...5C/dropbar.jpg

here are the types of dropbars i like
https://www.pedalconsumption.com/file...ong_grips3.jpg

not a big difference but id rather have bullhorns than the dropbars that go straight out then drop straight down
im gonna go find me a hacksaw now
rgoo92 is offline  
Old 05-17-10, 05:44 PM
  #7  
Low car diet
 
JiveTurkey's Avatar
 
Join Date: Aug 2007
Location: Corvallis, OR, USA
Posts: 2,407

Bikes: 2006 Windsor Dover w/105, 2007 GT Avalanche w/XT, 1995 Trek 820 setup for touring, 201? Yeah single-speed folder, 199? Huffy tandem.

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 2 Post(s)
Likes: 0
Liked 3 Times in 3 Posts
What's your shifter and brake levers situation? Should make sure they'll still work (to your liking) after flopping and chopping.
JiveTurkey is offline  
Old 05-17-10, 05:49 PM
  #8  
Senior Member
 
Join Date: Apr 2009
Location: New Rochelle, NY
Posts: 37,916

Bikes: too many bikes from 1967 10s (5x2)Frejus to a Sumitomo Ti/Chorus aluminum 10s (10x2), plus one non-susp mtn bike I use as my commuter

Mentioned: 134 Post(s)
Tagged: 1 Thread(s)
Quoted: 5360 Post(s)
Liked 1,804 Times in 1,021 Posts
The tool of choice is a hacksaw with 24-32 teeth per inch. If you're lousy at straight cuts you can use a pair of hose clamps on either side to make a guide on a fairly straight section. On curves use the hose clamp on the good side only as a safety so you don't accidentally cut too short.

Use a half mill file to clean up the ends and round the outer edge off a bit for safety. If your cut is really bad use a mill bastard (fairly coarse file) to get close to the line then finish with a half mill file.

Tubing cutters may be OK in on straight sections, but the rollers can't negotiate the inside of a curve, so they're probably unsuited to the task.
__________________
FB
Chain-L site

An ounce of diagnosis is worth a pound of cure.

“Never argue with an idiot. He will only bring you down to his level and beat you with experience.”, George Carlin

“One accurate measurement is worth a thousand expert opinions” - Adm Grace Murray Hopper - USN

WARNING, I'm from New York. Thin skinned people should maintain safe distance.
FBinNY is offline  
Old 05-17-10, 05:52 PM
  #9  
Senior Member
Thread Starter
 
Join Date: Apr 2010
Posts: 118
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
its a fixed gear and im still deciding whether ill want to put the brake lever at the end of the bullhorn or near the stem hmm
rgoo92 is offline  
Old 05-17-10, 06:06 PM
  #10  
Low car diet
 
JiveTurkey's Avatar
 
Join Date: Aug 2007
Location: Corvallis, OR, USA
Posts: 2,407

Bikes: 2006 Windsor Dover w/105, 2007 GT Avalanche w/XT, 1995 Trek 820 setup for touring, 201? Yeah single-speed folder, 199? Huffy tandem.

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 2 Post(s)
Likes: 0
Liked 3 Times in 3 Posts
Originally Posted by rgoo92
its a fixed gear and im still deciding whether ill want to put the brake lever at the end of the bullhorn or near the stem hmm
If you currently have a regular drop bar brake lever, then you can use that at the end. If you mount it with the lever pointing back and it has aero cable routing, then it can be a bit awkward looking. Some people will mount the lever backward, with the lever pointing forward, which I've tried and it felt weird to me.

You won't be able to use a bullhorn/TT lever at the end because it requires a short straight section, which your bars won't have.

A cross/interrupter lever near the stem will work fine.

Personally, I messed with a couple flop-and-chops and various brakes. Eventually, I went with a proper bullhorn bars and TT lever, which has been much better.
JiveTurkey is offline  
Old 05-17-10, 06:08 PM
  #11  
Guest
 
Join Date: Jul 2008
Location: Grid Reference, SK
Posts: 3,768

Bikes: I never learned to ride a bike. It is my deepest shame.

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 6 Times in 6 Posts
Originally Posted by rgoo92
its a fixed gear and im still deciding whether ill want to put the brake lever at the end of the bullhorn or near the stem hmm
Drop bar brake levers often do not work well if they are not ona bend - the lever will be too close to the bar for effective braking. You may be better off finding a steel mtb lever that you can bent the clamp to fit... of an aluminum mtb lever that you can ream out, but I have never tried this so I don't reccomend it.
LarDasse74 is offline  
Old 05-17-10, 06:13 PM
  #12  
Senior Member
 
Join Date: Oct 2009
Posts: 2,708
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 7 Post(s)
Likes: 0
Liked 1 Time in 1 Post
Or he can just get a 'cross brake lever...
DRietz is offline  
Old 05-17-10, 06:16 PM
  #13  
Senior Member
Thread Starter
 
Join Date: Apr 2010
Posts: 118
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
oooh i have a cross brake lever but the cable doesnt fit in =[
i took it out of my road bike brake lever and it had a square end which doesnt fit into the circle end of my cross lever =[
rgoo92 is offline  
Old 05-17-10, 06:19 PM
  #14  
Senior Member
 
Join Date: Oct 2009
Posts: 2,708
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 7 Post(s)
Likes: 0
Liked 1 Time in 1 Post
So get a new cable.
DRietz is offline  
Old 05-17-10, 08:14 PM
  #15  
Senior Member
 
BCRider's Avatar
 
Join Date: Mar 2008
Location: The 'Wack, BC, Canada
Posts: 5,556

Bikes: Norco (2), Miyata, Canondale, Soma, Redline

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 44 Post(s)
Liked 45 Times in 35 Posts
Better yet if you have aero brake levers set the bars and levers up so the tops and the levers are set up like you'd have with bullhorns. Try it out on a ride before you cut anything. When you've adjusted it to where you like it then hack the drops off just at the base of the aero lever mounts. File off any rough edges and bartape up what's left.

Being a practical person that realized I would not use the drops and that I could easily get as aero as my rotting old body could manage with bullhorn like positioning I did this to a recent build. I'm more than happy with it and it's only slightly less appealing than true bullhorns and TT levers.

If you use the clamp on cross levers on a flop and chop be sure you run with as little free play in the lever as practical. Most cross levers don't have a pivot point and the cable will bend and kink repeatedly at the ball end. This WILL lead to premature cable failure. If you use this style of lever then inspect the cable right by the ball end frequently and keep a couple of spares handy to swap out when you find a broken strand.

There was a thread some months back about someone that had one or both brake cables snap on him right at the ball end thanks to using these levers in a way that was never intended. On the other hand there's at least one brand that has a rolling anchor point which would work well.
BCRider is offline  
Old 05-17-10, 08:21 PM
  #16  
Lost Again
 
gitarzan's Avatar
 
Join Date: Jul 2009
Location: Columbus, Oh!
Posts: 1,044

Bikes: Soma Saga, 1991 Sirrus, Specialized Secteur Elite, Miele Umbria Elite.

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 4 Post(s)
Liked 2 Times in 2 Posts
https://www.bikeforums.net/singlespeed-fixed-gear/377354-chop-flop.html
gitarzan is offline  
Old 05-17-10, 08:29 PM
  #17  
Fresh Garbage
 
hairnet's Avatar
 
Join Date: Apr 2009
Location: Los Angeles
Posts: 13,198

Bikes: N+1

Mentioned: 21 Post(s)
Tagged: 0 Thread(s)
Quoted: 352 Post(s)
Liked 25 Times in 17 Posts
Originally Posted by rgoo92
hah awesome
well here are dropbars similar to mine
https://fatcyclist.com/blogphotos/Ask...5C/dropbar.jpg

here are the types of dropbars i like
https://www.pedalconsumption.com/file...ong_grips3.jpg

not a big difference but id rather have bullhorns than the dropbars that go straight out then drop straight down
im gonna go find me a hacksaw now
Track drops (the second link) look cooler but they aren't comfortable for the road. your hands will be right next to the stem or you have to ride in the drops all day long, and riding in the drops isn't safe if you don't have drop bar brake levers.
hairnet is offline  
Old 05-18-10, 06:43 AM
  #18  
Member
 
joblue's Avatar
 
Join Date: Oct 2008
Posts: 31
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Pipe Cutter instead

Even better than a hacksaw is a pipe cutter like this:

https://images.lowes.com/product/017197/017197368776.jpg

Available for about $10. The problem with hacksaws on drop bars is that you can hardly hope to get straight cuts. This tool clamps on to the bar, and rotates a blade in a perfect circle.
joblue is offline  
Old 05-18-10, 07:25 AM
  #19  
Asi
Engineer
 
Asi's Avatar
 
Join Date: May 2010
Location: Bucharest, Romania, Europe
Posts: 591

Bikes: 1989 Krapf (with Dura-ace) road bike, 1973 Sputnik (made by XB3) road bike , 1961 Peugeot fixed gear, 2010 Trek 4400

Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 38 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Originally Posted by joblue
Even better than a hacksaw is a pipe cutter like this:

https://images.lowes.com/product/017197/017197368776.jpg

Available for about $10. The problem with hacksaws on drop bars is that you can hardly hope to get straight cuts. This tool clamps on to the bar, and rotates a blade in a perfect circle.
On the curved section you will draw a spiral on the handlebar, also yo don't have enough space to turn it trough the bend in the drop.
So hacksaw it is (can be an electric saw if you are precise with it)
Asi is offline  
Old 05-18-10, 07:50 AM
  #20  
Senior Member
 
Join Date: Apr 2009
Location: New Rochelle, NY
Posts: 37,916

Bikes: too many bikes from 1967 10s (5x2)Frejus to a Sumitomo Ti/Chorus aluminum 10s (10x2), plus one non-susp mtn bike I use as my commuter

Mentioned: 134 Post(s)
Tagged: 1 Thread(s)
Quoted: 5360 Post(s)
Liked 1,804 Times in 1,021 Posts
You definitely do not want to waste your time on a tubing cutter to cut the curved section of drop bars.

They use a pair of broad rollers as guides which first of all won't track on curves, and secondly, as they bridge across the inside of the curve will jam the cutter into the outside because the effective diameter of the bar will have changed. Not to mentioned that curved bar sections tend to be ovalized anyway.

You cut handlebars with a hacksaw. If you have zero hand skill you can put a hose clamp on the good side as a safety, but IMO anybody that can't make a decent cut with a hacksaw probably shouldn't be working on bikes in the first place.

Save the tube cutter for plumbing.
__________________
FB
Chain-L site

An ounce of diagnosis is worth a pound of cure.

“Never argue with an idiot. He will only bring you down to his level and beat you with experience.”, George Carlin

“One accurate measurement is worth a thousand expert opinions” - Adm Grace Murray Hopper - USN

WARNING, I'm from New York. Thin skinned people should maintain safe distance.
FBinNY is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
kflagg
Classic & Vintage
26
11-20-15 03:40 PM
steve-in-kville
Singlespeed & Fixed Gear
50
11-28-13 10:19 AM
thehammerdog
Road Cycling
4
05-01-12 03:11 PM
scale
Classic & Vintage
13
04-12-11 09:38 PM
devin3294
Singlespeed & Fixed Gear
48
08-21-10 12:12 PM

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off


Thread Tools
Search this Thread

Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service - Do Not Sell or Share My Personal Information -

Copyright © 2023 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.