DIY Powder Coating
#1
Thread Starter
Junior Member
Joined: Sep 2010
Posts: 14
Likes: 0
From: Orlando, FL
Bikes: Raleigh Tangent
DIY Powder Coating
I want to introduce myself, I write for a a DIY powder coating site. I have been powder coating for several years now and I just made the site to make it easier for other new powder coaters to get started.
I started powder coating parts for a car restorations and the results have been amazing. I have also coated a lot of worn out stuff on my old Raleigh. All of the parts I have coated for my bike have been holding up excellent since I coated them 2 years ago. It is a great functional coating, especially for bikes that see some mud and weather like mine tends to.
Anyways, if anyone else here is interested in powder coating or already is into powder coating, you might want to check the site out. https://www.powdercoatguide.com/
I just finished an article on how to build your own powder coating oven big enough to accommodate frames.
Feel free to ask me any powder coating questions, I would be happy to answer them. Also, if you have done any powder coating on your bike, post up some pics. I'd love to see some other peoples work.
I started powder coating parts for a car restorations and the results have been amazing. I have also coated a lot of worn out stuff on my old Raleigh. All of the parts I have coated for my bike have been holding up excellent since I coated them 2 years ago. It is a great functional coating, especially for bikes that see some mud and weather like mine tends to.
Anyways, if anyone else here is interested in powder coating or already is into powder coating, you might want to check the site out. https://www.powdercoatguide.com/
I just finished an article on how to build your own powder coating oven big enough to accommodate frames.
Feel free to ask me any powder coating questions, I would be happy to answer them. Also, if you have done any powder coating on your bike, post up some pics. I'd love to see some other peoples work.
#2
Senior Member
Joined: Jun 2015
Posts: 57
Likes: 0
From: South Mississippi
Bikes: Trek EX 9, Lynskey Ridgeline, Salsa El Mariachi, Schwinn High Sierra
I've not done bike stuff but I did powdercoat some brackets for an old truck and I loved the way they turned out. I have some friends that have access to powdercoat equipment at their school who did a bike frame for my son after I prepped it. If I had known stripping the paint off of the frame was going to be that much work I would never have started.
#3
Thread Starter
Junior Member
Joined: Sep 2010
Posts: 14
Likes: 0
From: Orlando, FL
Bikes: Raleigh Tangent
I've not done bike stuff but I did powdercoat some brackets for an old truck and I loved the way they turned out. I have some friends that have access to powdercoat equipment at their school who did a bike frame for my son after I prepped it. If I had known stripping the paint off of the frame was going to be that much work I would never have started.
#4
Senior Member
Joined: Jun 2015
Posts: 57
Likes: 0
From: South Mississippi
Bikes: Trek EX 9, Lynskey Ridgeline, Salsa El Mariachi, Schwinn High Sierra
I started with paint stripper, then used a media blasting cabinet, then used a brass brush in my drill to get the final finish. PITA considering it's a Trek full suspension bike and I had to take care not to screw up the bearing surfaces.
#5
Thread Starter
Junior Member
Joined: Sep 2010
Posts: 14
Likes: 0
From: Orlando, FL
Bikes: Raleigh Tangent
I usually have no problems blasting paint off in my cabinet using black diamond media. I have found that paint stripper is just about useless lately though. I used to be able to find a stripper called Mar-Hyde Tal-Strip locally and that stuff worked great. However, now all I can find locally is Rustoleum and Klen Strip which takes 15 applications to make any kind of dent.
Before I blast, I mask off all bearing/gasket surfaces with a layer of painters tape and 2 layers of duct tape. It keeps them protected from the media, but masking everything off is pretty time consuming.
Before I blast, I mask off all bearing/gasket surfaces with a layer of painters tape and 2 layers of duct tape. It keeps them protected from the media, but masking everything off is pretty time consuming.
#7
Senior Member
Joined: Jun 2015
Posts: 57
Likes: 0
From: South Mississippi
Bikes: Trek EX 9, Lynskey Ridgeline, Salsa El Mariachi, Schwinn High Sierra
I sold my setup before moving, now I need to build a shop and get back into it. It's a great feeling to take a rusty/ugly piece of metal and make it shiny.:-D
#14
Senior Member


Joined: Nov 2011
Posts: 7,955
Likes: 705
From: Port Angeles, WA
Bikes: A green one, "Ragleigh," or something.
[MENTION=333653]Ayers[/MENTION]. Do you restore a lot of CT-70s, or are you just doing the same one over and over again?
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● 1971 Grandis SL ● 1972 Lambert Grand Prix frankenbike ● 1972 Raleigh Super Course fixie ● 1973 Nishiki Semi-Pro ● 1979 Motobecane Grand Jubile ●1980 Apollo "Legnano" ● 1984 Peugeot Vagabond ● 1985 Shogun Prairie Breaker ● 1986 Merckx Super Corsa ● 1987 Schwinn Tempo ● 1988 Schwinn Voyageur ● 1989 Bottechia Team ADR replica ● 1990 Cannondale ST600 ● 1993 Technium RT600 ● 1996 Kona Lava Dome ●
● 1971 Grandis SL ● 1972 Lambert Grand Prix frankenbike ● 1972 Raleigh Super Course fixie ● 1973 Nishiki Semi-Pro ● 1979 Motobecane Grand Jubile ●1980 Apollo "Legnano" ● 1984 Peugeot Vagabond ● 1985 Shogun Prairie Breaker ● 1986 Merckx Super Corsa ● 1987 Schwinn Tempo ● 1988 Schwinn Voyageur ● 1989 Bottechia Team ADR replica ● 1990 Cannondale ST600 ● 1993 Technium RT600 ● 1996 Kona Lava Dome ●
#15
Senior Member
Joined: Feb 2013
Posts: 137
Likes: 0
From: North Texas
Bikes: Centurion Ironman - Cannondale Six13 - Cannondale CAAD4
@Ayers. Do you restore a lot of CT-70s, or are you just doing the same one over and over again? 

#16
SE Wis

Joined: Apr 2005
Posts: 11,556
Likes: 4,333
From: Milwaukee, WI
Bikes: '68 Raleigh Sprite, '02 Raleigh C500, '84 Raleigh Gran Prix, '91 Trek 400, 2013 Novara Randonee, 1990 Trek 970
I bent a couple of those Honda 70 frames back in the day. We used to lean them up against a wall and push them with a car bumper to straighten them back up a bit.
#17
Bike Butcher of Portland


Joined: Jul 2014
Posts: 12,487
Likes: 8,057
From: Portland, OR
Bikes: It's complicated.
Honda Trail 90?
Update: just saw they were CT 70's. Little brother of the Trail 90's. Lots of farmers had 90's when I grew up in the Central Valley of California.
Update: just saw they were CT 70's. Little brother of the Trail 90's. Lots of farmers had 90's when I grew up in the Central Valley of California.
__________________
If someone tells you that you have enough bicycles and you don't need any more, stop talking to them. You don't need that kind of negativity in your life.
If someone tells you that you have enough bicycles and you don't need any more, stop talking to them. You don't need that kind of negativity in your life.
Last edited by gugie; 07-07-15 at 10:31 PM. Reason: because
#18
Thread Starter
Junior Member
Joined: Sep 2010
Posts: 14
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From: Orlando, FL
Bikes: Raleigh Tangent
I shot them in white and did a full cure, then coated with black and exposed the white areas with a pencil eraser before curing the black. The trick to the pencil eraser is to use a heat gun to freeze the powder once you've got it wiped perfectly. Just enough heat to freeze the powder from smudging but no where near curing. The cure comes when you're finished.
#20
Thread Starter
Junior Member
Joined: Sep 2010
Posts: 14
Likes: 0
From: Orlando, FL
Bikes: Raleigh Tangent
Just finished a new article. Learn how to spray multiple coats. Also covers 2 tones and fades. Powder Coating: The Complete Guide: Spraying Multiple Coats
#21
Calamari Marionette Ph.D
Joined: Dec 2013
Posts: 7,861
Likes: 41
From: Coeur d' Alene
Bikes: 3 Chinese Gas Pipe Nerdcycles and 2 Chicago Electroforged Boat Anchors
Just finished a new article. Learn how to spray multiple coats. Also covers 2 tones and fades. Powder Coating: The Complete Guide: Spraying Multiple Coats
I have always been a monochromatic anti-logo kinda guy. But lately, I've been thinking about building bike for off road use and the thought of a desert colored camouflage entered my mind. Can this or has this been done? How would you do it? Cure each color separately, or apply multiple colors and allow them to bleed into one another?
Really curious about this and thanks in advance for any info you can offer.
#22
Thread Starter
Junior Member
Joined: Sep 2010
Posts: 14
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From: Orlando, FL
Bikes: Raleigh Tangent
I just found this thread and it makes me happy. I am not a coater myself, but I am a huge proponent of the process and final product. I have all my bikes coated by a local guy who is bike savvy and takes pride in his work. He's been in biz about twenty years. He's well versed on multiple coat stuff like candies and transparents, but he hasn't ventured into multiple colors, striping, decals or any of the other more complex techniques.
I have always been a monochromatic anti-logo kinda guy. But lately, I've been thinking about building bike for off road use and the thought of a desert colored camouflage entered my mind. Can this or has this been done? How would you do it? Cure each color separately, or apply multiple colors and allow them to bleed into one another?
Really curious about this and thanks in advance for any info you can offer.
I have always been a monochromatic anti-logo kinda guy. But lately, I've been thinking about building bike for off road use and the thought of a desert colored camouflage entered my mind. Can this or has this been done? How would you do it? Cure each color separately, or apply multiple colors and allow them to bleed into one another?
Really curious about this and thanks in advance for any info you can offer.
Obviously you will want different colors for desert camouflage, but as an example, if I was shooting that valve cover, I would first shoot the entire valve cover in black and do a partial oven cure. Then mask off areas that will be the location of the black "blobs", shoot the entire valve cover in grey and do a partial oven cure. Then mask off "blobs" in the location that you would want the grey blobs to show through and do a partial oven cure. Then mask off the areas where you where you want the black & grey blobs to show through and shoot the entire valve cover in white and do a partial oven cure. Then coat the entire thing in clear and do a full oven cure. You always cure in between coats unless you are doing a fade.
So 4 coats total for the camouflage look. Just replace the colors with tan, brown, and a darker tan or brown, the clear helps hide all of the different levels and gives it a more uniform finish. It is definitely not a simple job, but a good shop should be able to do it. Its not something I would recommend tackling yourself unless you are investing in a decent powder coating gun ($600+). The hobby guns like Eastwood and Harbor Freight can't really shoot more than 2 coats. I would design a bunch of random blobs as a vector image in the shape that are fitting for the camouflage look you are going after and take it to a vinyl sign shop to have them cut them out. A good shop should be able to handle that as well though.
Hope that helps.





























