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Old 01-06-12 | 02:24 PM
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Dynamo Hub Help?

Hello everybody,

I just received in the mail what is my first dynamo-equipped wheel, built on a Sanyo H-27 hub. When I opened the box and spun it in my hands I was greatly disappointed to find that it feels like crap: the rotation is so "bumpy" that it only spins for a few seconds before coming to a halt and I'm almost certain that I'm going to feel the vibration through the frame once the wheel is mounted. I know this is a low-end dyno-hub and it's not going to spin as well as a Schmidt or a good Shimano one, but is it really supposed to be this bad? Can this hub be adjusted in the same way that a conventional cup-and-cone one can? Or did I waste my money on a lousy wheel?
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Old 01-06-12 | 02:27 PM
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Dyno hubs feel "notchy" because of the magnets (used to generate the power). My Shimano hub feels like crap when I spin the axle by hand, but it's fine when I'm riding.
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Old 01-06-12 | 02:31 PM
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What you describe is completely normal.
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Old 01-06-12 | 02:39 PM
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Really? So I'm not going to feel it when riding, in the form of vibration and extra drag? It seems pretty extreme.
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Old 01-06-12 | 02:41 PM
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Originally Posted by jar351
Really? So am I going to feel it when riding, in the form of vibration and extra drag?
You may notice some very slight "buzzing" at certain speeds when the light is switched on. I honestly cannot detect any additional drag from my Shimano hub when the light is turned on.
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Old 01-06-12 | 02:44 PM
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That's interesting. I wasn't aware that the amount of drag was affected by the light being on or off. But then, that's not surprising considering that I have absolutely no understanding of electric circuits.

Thanks for the reassurance guys. I was starting to feel ripped off, which is an all-too-familiar bad feeling. And my apologies if this had been covered before. I never encountered it when I did my pre-purchase research. Everyone just said "minimal drag, minimal drag..." so I was surprised to feel the extent of the "notchiness".

Last edited by jar351; 01-06-12 at 02:47 PM.
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Old 01-06-12 | 02:45 PM
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Reserve judgement until you have installed it on your bike and ridden it. It's noticable, sure, but perfectly within my parameters of acceptability.

What headlight do you have?
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Old 01-06-12 | 02:48 PM
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Yes to all the above. Normal feel for off the bike. Once on, you won't feel the notchiness, but it still won't spin as fluidly and free as a regular hub. But once riding, you won't know the difference.
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Old 01-06-12 | 02:57 PM
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I'd like to know more about the Sanyo. It's getting close to 650B wheel buildup time and I have to decide between SRAM, Sanyo, or Shimano.
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Old 01-06-12 | 03:06 PM
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I'd let my budget determine which hub to use. They all do exactly the same thing.
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Old 01-06-12 | 03:32 PM
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Originally Posted by ColonelJLloyd
I'd let my budget determine which hub to use. They all do exactly the same thing.
I know that you have good experience with dynamos. Can you feel the difference when riding your various setups? Is bling factor really what's at play?

Thanks for your input
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Old 01-06-12 | 03:39 PM
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As all have stated, notchiness is normal. I think Peter White does a good job of summarizing what the notchiness is and why you needn't worry about it:

Originally Posted by Peter White Cycles
Schezbzflat! My hub feels notchy!

When you hold the wheel or hub in your hand and turn the axle, you'll feel a lot of resistance. There are 26 poles and 26 magnets in the SON28 hub (fewer in the SON20). That creates 26 points around the hub shell that the axle wants to settle in, and a corresponding 26 points where the axle doesn't want to be. In the transitions between those points, the axle wants to turn in one direction or the other, to find the point where it wants to settle. As you ride, the hub turns relative to the axle, and 26 times in each rotation of the wheel, the hub wants to turn one way, and then the other, theoretically speeding you up and slowing you down, 26 times per rotation. At speed, the effects of these two forces almost completely cancel each other out, leaving you with extremely low drag overall. It's only when you don't have a lot of mass (your weight) and inertia (your speed) that the effect is to actually slow* the rotation of the hub axle. So there's no reason to be concerned about the way the axle feels when turned by hand.
Taken from here.

*Apparently the bad word filter doesn't like the verb defined as 'delay or hold back in terms of progress, development, or accomplishment', so I've replaced it with a non-offensive synonym.

At the risk of sounding repetitive, I like the Sanyo H27. I've driven it up to 50 kph+ in a motorized testing jig and not noticed any problems with vibrations.
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Old 01-06-12 | 03:40 PM
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Originally Posted by ColonelJLloyd
I'd let my budget determine which hub to use. They all do exactly the same thing.
Yes, in terms of output, there's no significant difference. But in terms of resistance or drag, there is. The Sanyo and the low-end Shimano (3D-xxxx series) have more drag than the higher end Shimano (3N-xxxx) and other dynamos (Son, e.g.). I don't know about the SRAMs.
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Old 01-06-12 | 03:44 PM
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Originally Posted by Puget Pounder
I know that you have good experience with dynamos. Can you feel the difference when riding your various setups? Is bling factor really what's at play?

Thanks for your input
I'm not Justin, but I have two identical Shimano Dynamo hubs (3N-DH72) on different bikes, and neither generates a lot of drag, with or without the lights on. One seems to generate a noticeable vibration in the handlebar when riding at speed over 15mph AND with lights on (but not with lights off), while the other one does not cause vibration at all. Strange, eh? I've heard this is a common complaint with the Shimanos, even the higher end ones, and that sometimes just backing off on the cone adjustment can cure it. Shimanos are notorious for coming out of the factory with the cones adjusted too tightly. I haven't bothered to play with the cones on my bikes.

Personally, I think all dynamo hubs look pretty good. Even the low end Shimanos have a nice satin finish, while the high end ones and the SONs and the VO hub have a polished finish. To me, they're all nice.
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Old 01-06-12 | 04:36 PM
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I have a Shimano DH-3N80 and a DH-3N72.
As has already been said, they feel very notchy to turn by hand, but I'd never know the difference when riding.

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Old 01-06-12 | 09:43 PM
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I have the Shimano 3N72 with about 300 miles on it so far. I had the same reaction as you at first - "this doesn't feel right". I will echo all others in saying you won't notice it when riding. You will enjoy the freedom from batteries and chargers, though

What lights are you planning to use?

-G
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Old 01-06-12 | 11:16 PM
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Ditto to all of the above. I have two dynohubs- a Shimano and a Schmidt- and they feel horrid when turned by hand. This is unnoticeable when riding. I feel some vibration at speed, though.
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Old 01-07-12 | 01:14 AM
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I gotta say, it's great to get so many opinions on the matter. Now I can't wait to try out my wheel. It'll be a while, though, as I still have to settle on a light to use (and then order it). Anyone have any strong recommendations? I'm looking for something simple that won't break the bank. Doesn't have to have a standlight but should be compatible with a rear light should I decide to wire one in at some point. I ride mostly in urban areas that are fairly well lit so it doesn't have to be super-bright, just enough to illuminate the pot holes.
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Old 01-07-12 | 01:44 AM
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Pretty sure that all front lights are designed to be wired up to a rear light too. I have a b&m halogen light on my commuter which is ok. Spending more on an led front dynamo light brings a noticeable increase in performance. The guys on the commuting forum are the experts on lights.
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Old 01-07-12 | 01:48 AM
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Originally Posted by jar351
I gotta say, it's great to get so many opinions on the matter. Now I can't wait to try out my wheel. It'll be a while, though, as I still have to settle on a light to use (and then order it). Anyone have any strong recommendations? I'm looking for something simple that won't break the bank. Doesn't have to have a standlight but should be compatible with a rear light should I decide to wire one in at some point. I ride mostly in urban areas that are fairly well lit so it doesn't have to be super-bright, just enough to illuminate the pot holes.
I have a pair of Lumotec IQ CYO N Plus They're great gen lights for the money.
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Old 01-07-12 | 01:50 AM
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Pretty sure that all front lights are designed to be wired up to a rear light too. I have a b&m halogen light on my commuter which is ok. Spending more on an led front dynamo light brings a noticeable increase in performance. The guys on the commuting forum are the experts on lights.
From what little I've read, LED seem like the way to go. I'll be sure to peruse the commuter forum for more opinions.
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Old 01-07-12 | 01:58 AM
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Originally Posted by Sirrus Rider
I have a pair of Lumotec IQ CYO N Plus They're great gen lights for the money.
These look pretty good, although I'll admit I always get lost somewhere between lux and lumens--who calculates this crap?. Do you know whether these have an option to mount on a front rack? Certainly something can be rigged up, I'm sure, but it'd be nice if the light were designed with this option in mind.
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Old 01-07-12 | 07:04 AM
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Old 01-07-12 | 07:48 AM
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Originally Posted by jar351
From what little I've read, LED seem like the way to go. I'll be sure to peruse the commuter forum for more opinions.
GO LED!!!

I have 6 bikes with generator hubs, 2 with bottom bracket generators and 3 with sidewall generators. Dyno hubs rock, even the 40+ year old Sturmey Archer (which don't put out 3 watts, more like 1.6 watts) I use a variety of lights, but use LED's on the bikes that I have to ride at night.

The best LED lights for the buck IMHO are from B&M. The least expensive is the Lumotec Lyt ~$45usd. LED's don't have to have the tail light wired in like the halogens do. Supposedly it will shorten the life of the LED some, but no one has stated by how much.

All dyno hubs are going to feel a bit notchy when they are spun by hand, even on the bike. Some like the SON it is not as obvious. But for the price of a SON you can buy about 5 Sanyos. Nothing against the SON it is a great hub and there are many applications where it makes sense. For a commuter for shorter distances the Shimano or Sanyo is the way to go.

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Old 01-07-12 | 10:17 AM
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Here is a pretty good article on dynhubs with some testing on output,drag,ect.
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