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Creating a custom 9 speed cassette.

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Old 10-28-14 | 12:01 PM
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Creating a custom 9 speed cassette.

I wish to create a 12-30 9 speed Shimano cassette for road use. Sheldon Brown says this is easily done by taking a 12-27 cassette, removing the 14 cog & adding a 30 cog. My question is regarding the resulting shift quality from the 13 tooth cog. If the original 13 is designed for a one tooth jump to the 14 & now has a two tooth jump to a 15 with that not cause problems? Can that be salved by using a 13 from the xt cassette? Is it more complicated than that? Thanks!!
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Old 10-28-14 | 12:10 PM
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I'm confused about the 30 cog swap. Aren't the largest few cogs permanently attached to the spider? It is my [limited] understanding that only the smaller cogs are removable and interchangeable, at least on the more expensive cassettes.

As for the shift quality-- the ramps are engineered to provide optimal shifting to the neighboring cog given a specific number of teeth difference, but in reality, it's not noticeably different if that tooth jump varies from the original cassette. Harris Cyclery used to make their own custom cassettes for customers based on their own preferred ratios, and I think they even mentioned on their website that the shifting is negligibly effected.
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Old 10-28-14 | 01:18 PM
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Originally Posted by southpawboston
I'm confused about the 30 cog swap. Aren't the largest few cogs permanently attached to the spider? It is my [limited] understanding that only the smaller cogs are removable and interchangeable, at least on the more expensive cassettes.

As for the shift quality-- the ramps are engineered to provide optimal shifting to the neighboring cog given a specific number of teeth difference, but in reality, it's not noticeably different if that tooth jump varies from the original cassette. Harris Cyclery used to make their own custom cassettes for customers based on their own preferred ratios, and I think they even mentioned on their website that the shifting is negligibly effected.
The connected cogs stay in place. The 30 tooth cog is added behind them. I have run this setup for a few years. It has worked pretty well but could shift better from the 13 to 15.
It's time to replace the cassette and chain. I want to try a 13 with two shift ramps this time and see if that improves shifting.
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