Electric Conversion kit
#1
Thread Starter
Junior Member
Joined: Sep 2014
Posts: 145
Likes: 2
Electric Conversion kit
I have a heavy duty racing bike all steel. 700 wheels it has 7-speed cassette
I would like to convert to E-bike
should I do rear wheel or front what the pros and cons
I would greatly appreciate any recommendations of the type and manufacturer
I would like to convert to E-bike
should I do rear wheel or front what the pros and cons
I would greatly appreciate any recommendations of the type and manufacturer
#2
Senior Member
Joined: Aug 2015
Posts: 74
Likes: 23
From: ontario
Bikes: Ruff custom build..Electra mulholland 3i..vanmoof S3..1947rollfast...felt happy hour..focus planet..Dahon curve d3 41 Schwinn custom..Moulton tsr
I would take a good look at the bafang mid drive kits if I were you....I had one on my city bike and it was great...now I have it on my custom build...I’ve had no problems or issues with it...it installs quite easily too..
#3
Senior Member

Joined: Jul 2014
Posts: 5,058
Likes: 1,283
From: socal
Bikes: DIY
I've had great success with BBS02's, but think hub motors are superior for street travel unless the routes contain extremely steep hills. IMO, rear motors are better unless there is a compelling reason like an IGH, belt drive, cargo bike or whatever to use a front conversion. Perhaps the most important decision is the size of the motor; watts can range from 250 (3.5 pound minis) to multi-thousand (25 pound behemoths).
#4
Senior Member

Joined: Jul 2015
Posts: 1,589
Likes: 391
From: Chicago Suburbs
Bikes: GT Transeo & a half dozen ebike conversions.
If you go hub motor, do rear wheel, It just avoids any problems with the fork breaking on you. It will probably mean you can't re-use your cassette, but I'd pay $30 for a freewheel vs having to worry about going over the bars.
The BBS02 mid drive will cost more, but is a lot easier to wire up than most inexpensive kits. It's just a matter of placing the battery and putting the display, throttle and brake levers on the handlebars. And then you can re-use the whole rear wheel/cassette.
If it is a racing style bike with dropped bars, you're going to have to think about how you want the controls. Kits are mainly designed for flat handlebars.
The BBS02 mid drive will cost more, but is a lot easier to wire up than most inexpensive kits. It's just a matter of placing the battery and putting the display, throttle and brake levers on the handlebars. And then you can re-use the whole rear wheel/cassette.
If it is a racing style bike with dropped bars, you're going to have to think about how you want the controls. Kits are mainly designed for flat handlebars.
#5
Thread Starter
Junior Member
Joined: Sep 2014
Posts: 145
Likes: 2
Looks like the batteries are one of the biggest costs.
https://vancouver.craigslist.ca/rds/...698333076.html
Bike does have drop bars couldn't imagine riding a bike without, old school
I guess having brifters makes it worse
I contacted a local builder this is Canada everything expensive, it does not look too bad
as it includes batteries I think I would rather go rear wheel
https://ebikebc.com/product/d50-comp...sion-kit-500w/
https://vancouver.craigslist.ca/rds/...698333076.html
Bike does have drop bars couldn't imagine riding a bike without, old school
I guess having brifters makes it worse
I contacted a local builder this is Canada everything expensive, it does not look too bad
as it includes batteries I think I would rather go rear wheel
https://ebikebc.com/product/d50-comp...sion-kit-500w/
Last edited by Bigbadjohn; 10-14-18 at 08:33 PM.
#6
Senior Member
Joined: Aug 2015
Posts: 74
Likes: 23
From: ontario
Bikes: Ruff custom build..Electra mulholland 3i..vanmoof S3..1947rollfast...felt happy hour..focus planet..Dahon curve d3 41 Schwinn custom..Moulton tsr
Kit
Looks like the batteries are one of the biggest costs.
https://vancouver.craigslist.ca/rds/...698333076.html
Bike does have drop bars couldn't imagine riding a bike without, old school
I guess having brifters makes it worse
I contacted a local builder this is Canada everything expensive, it does not look too bad
as it includes batteries I think I would rather go rear wheel
https://ebikebc.com/product/d50-comp...sion-kit-500w/
https://vancouver.craigslist.ca/rds/...698333076.html
Bike does have drop bars couldn't imagine riding a bike without, old school
I guess having brifters makes it worse
I contacted a local builder this is Canada everything expensive, it does not look too bad
as it includes batteries I think I would rather go rear wheel
https://ebikebc.com/product/d50-comp...sion-kit-500w/
#8
Cycleway town
Joined: Jul 2014
Posts: 1,397
Likes: 169
From: Milton Keynes, England
Bikes: 2.6kw GT LTS e-tandem, 250w Voodoo, 250w solar recumbent trike, 3-speed shopper, Merlin ol/skl mtb, 80cc Ellswick
I'd usually recommend a rear hub, but your tyres are too thin for any conversion, let alone a rear hub. Unless you want pinch flats every time you're out you'll want a tiny motor in the front wheel and a bottle battery on the down tube, with oversize tyres at least 1.5 ins.
Then after your first ride you'll realise you've got totally the wrong handlebars for the job.
Then after your first ride you'll realise you've got totally the wrong handlebars for the job.
#10
Nigel
Joined: Mar 2011
Posts: 2,991
Likes: 7
From: San Jose, CA
Bikes: 1980s and 1990s steel: CyclePro, Nishiki, Schwinn, SR, Trek........
If you don't have the battery, 48V is fractionally more efficient, and typically pack more Wh in a given case size.
#11
Junior Member
Joined: Nov 2018
Posts: 10
Likes: 0
From: Buriram Thailand
Bikes: LA Pro Spectrum 6061
Use the one for which you have a matching battery. (48V or 36V). The battery is half the parts cost of a conversion - more if you are looking for long range.
If you don't have the battery, 48V is fractionally more efficient, and typically pack more Wh in a given case size.
If you don't have the battery, 48V is fractionally more efficient, and typically pack more Wh in a given case size.
I will build the Battery my self, i got a lot of brand new LG 3500 mAh 18650 Cells
#12
Senior Member
Joined: Jun 2009
Posts: 145
Likes: 0
I'd usually recommend a rear hub, but your tyres are too thin for any conversion, let alone a rear hub. Unless you want pinch flats every time you're out you'll want a tiny motor in the front wheel and a bottle battery on the down tube, with oversize tyres at least 1.5 ins.
Then after your first ride you'll realise you've got totally the wrong handlebars for the job.
Then after your first ride you'll realise you've got totally the wrong handlebars for the job.
#13
Nigel
Joined: Mar 2011
Posts: 2,991
Likes: 7
From: San Jose, CA
Bikes: 1980s and 1990s steel: CyclePro, Nishiki, Schwinn, SR, Trek........
I would expect anyone with those skills to answer that question far better than I can.
#14
Junior Member
Joined: Nov 2018
Posts: 10
Likes: 0
From: Buriram Thailand
Bikes: LA Pro Spectrum 6061
Well Nigel, I build or better said rebuild a lot of battery packs already but this where battery packs for Notebooks which are actually the same thing just smaller. To know how to build a battery pack doesn’t necessarily mean I also know a lot about motors, but actually you have answered my question already in your first replay by saying a 48V motor is more effective, I just missed it.
Thank you for your advice, it helps me a lot
Thank you for your advice, it helps me a lot
#15
Senior Member

Joined: Jul 2014
Posts: 5,058
Likes: 1,283
From: socal
Bikes: DIY
D34, depending on your needs, power, light weight if you need to carry or transport the bike, etc, an inexpensive direct drive system may be appropriate (consider a Leaf 1500w which I haven't tried, but is rated highly by many users); otherwise a Bafang 500w (see ebikesca) or Mac (em3ev) much lighter geared motor may be suitable.
#16
Looks like the batteries are one of the biggest costs.
https://vancouver.craigslist.ca/rds/...698333076.html
Bike does have drop bars couldn't imagine riding a bike without, old school
I guess having brifters makes it worse
I contacted a local builder this is Canada everything expensive, it does not look too bad
as it includes batteries I think I would rather go rear wheel
https://ebikebc.com/product/d50-comp...sion-kit-500w/
https://vancouver.craigslist.ca/rds/...698333076.html
Bike does have drop bars couldn't imagine riding a bike without, old school
I guess having brifters makes it worse
I contacted a local builder this is Canada everything expensive, it does not look too bad
as it includes batteries I think I would rather go rear wheel
https://ebikebc.com/product/d50-comp...sion-kit-500w/
Biggest problem: Nothing will fit on your handlebars. Drop bars have a larger diameter than flat bars, so you can't bolt anything on. I use an on/off throttle (a doorbell actually) as I just use the motor as a high speed boost - its low torque high rpm, so the on/off works fine for me.
How big a tire can you use? Bigger the better. I think 35-40mm would be ideal. You can go skinnier, but of course you'll need higher pressure and bumps are harder at higher speed (and your bike is heavier).
That motor doesn't list its RPM - you really should know that so you know what you are building. I think that is critical.
#17
Senior Member
Joined: Nov 2018
Posts: 350
Likes: 2
From: Kalifornia Kollective
Bikes: K2 (Marzocchi/Fox), Trek 6000 (red) MARS Elite up front, Specialized Hardrock Sport -> eBike (R7 Elite up front), lastly TREK 820 loaner. Recently sold Peugeot du Monde Record and 1956 Schwinn (owned since new).
Maybe ...
If Matt does not want to play, Grin (ebikes.ca) will assemble a BBS01-B kit. So will Dillenger - Iris will help you through the process.
#18
Cycleway town
Joined: Jul 2014
Posts: 1,397
Likes: 169
From: Milton Keynes, England
Bikes: 2.6kw GT LTS e-tandem, 250w Voodoo, 250w solar recumbent trike, 3-speed shopper, Merlin ol/skl mtb, 80cc Ellswick
So at this level one has a whole spectrum of duty to consider, and a 700C tyre is gonna be suitable only for the lightest of duties from my perspective.






