DIY Systems
#26
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Joined: Jul 2014
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From: socal
Bikes: DIY
Off road I'm happy with lower power, and rarely, if ever have PAS at greater than setting "3" (of nine) since I enjoy the exercise part (three times a week my wife and I ride MTB). However, it's nice to have more power on an errand bike in order to keep up with local traffic, make lights and get through short stretches of congestion rapidly. Surprisingly, even though the bike weighs 50 or so pounds, it'a a joy to ride and pedals efficiently without the motor.
#27
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Joined: Aug 2019
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Likes: 11
Adding more than 500 Watts may not be needed but it sure is fun to have.
In reality even 1500 Watts isn't a huge amount of power. I was a touch underwhelmed with my bike when I first rode it, think youtube videos raised my expectations a bit too much.
There are some significant advantages to having more power. Nice being able to accelerate with traffic coming off a light. Also feel there is an advantage having an overbuilt motor not running at max output all of the time. Throw in a cargo bike, trailer, up hill, head winds, mud or snow and the bigger motor quickly becomes needed. Maybe not power so much as torque.
With that said sustaining more than 500 watts really drains the battery significantly cutting range. I do seem to spend the majority of my riding time well under 500 watts, maybe even 250 watts.
In reality even 1500 Watts isn't a huge amount of power. I was a touch underwhelmed with my bike when I first rode it, think youtube videos raised my expectations a bit too much.
There are some significant advantages to having more power. Nice being able to accelerate with traffic coming off a light. Also feel there is an advantage having an overbuilt motor not running at max output all of the time. Throw in a cargo bike, trailer, up hill, head winds, mud or snow and the bigger motor quickly becomes needed. Maybe not power so much as torque.
With that said sustaining more than 500 watts really drains the battery significantly cutting range. I do seem to spend the majority of my riding time well under 500 watts, maybe even 250 watts.
#28
Senior Member

Joined: Jun 2014
Posts: 3,540
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From: SF Bay Area
Bikes: Now: HPV Gecko FX 20 w/ assist.. Old: Trident Spike 2 recumbent trike w/ e-assist
agreed, my previous bike had trouble maintaining 25 mph in light wind or pulling a trailer. my current bike (1500w) can handle it easy, even maintaing 30 mph against those. luckily, i dont usually have so far to go, so i can ride 30 mph usually, but if i need to i can slow down to extend range. its good to have options...
#29
If you're going 30mph are you riding in traffic? Most urban areas restrict pathways/lanes to 20mph. I would not want someone zinging past me in a bike lane going 30 mph. Not sure I'd be open to riding in traffic going 30mph, though, because drivers will assume you are slower than that and turn in front of you thinking they have plenty of time. 30mph is moped speed. You should take the space of an auto on the road - seems like there should be some easily and quickly identifiable system to let cars know you're basically a slow 2 wheeled car instead of a bike (or class limited e-bike).
Its always funny when I'm riding dusk/dawn commute with a flashing LED on the front (white), and people pull over for me thinking I'm some kind of emergency vehicle.
#30
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Joined: Jun 2020
Posts: 1,380
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From: Maryland
Bikes: 1982 Bianchi Sport SX, Rayleigh Tamland 1, Rans V-Rex recumbent, Fuji MTB, 80's Cannondale MTB with BBSHD ebike motor
Yep always need to travel a speed safe for the conditions. My ebike easily cruises closer to 40 mph when I need it to. Don't do that on mixed used trails, too many dogs and kids. The motor can make you a safer rider since not as big a deal to come to a near stop if conditions warrant.
With that said I've had guys on the same trails pass my ebike on their electric skateboards like I was standing still. Those things seem insane to me, one acorn and they are airborne.
With that said I've had guys on the same trails pass my ebike on their electric skateboards like I was standing still. Those things seem insane to me, one acorn and they are airborne.
#31
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Joined: Aug 2019
Posts: 70
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If you're going 30mph are you riding in traffic? Most urban areas restrict pathways/lanes to 20mph. I would not want someone zinging past me in a bike lane going 30 mph. Not sure I'd be open to riding in traffic going 30mph, though, because drivers will assume you are slower than that and turn in front of you thinking they have plenty of time. 30mph is moped speed. You should take the space of an auto on the road - seems like there should be some easily and quickly identifiable system to let cars know you're basically a slow 2 wheeled car instead of a bike (or class limited e-bike).
a way to identify ebikes as faster then normal bikes would be good.
Yep always need to travel a speed safe for the conditions. My ebike easily cruises closer to 40 mph when I need it to. Don't do that on mixed used trails, too many dogs and kids. The motor can make you a safer rider since not as big a deal to come to a near stop if conditions warrant.
With that said I've had guys on the same trails pass my ebike on their electric skateboards like I was standing still. Those things seem insane to me, one acorn and they are airborne.
With that said I've had guys on the same trails pass my ebike on their electric skateboards like I was standing still. Those things seem insane to me, one acorn and they are airborne.
#32
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Joined: Jul 2014
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From: socal
Bikes: DIY
Not to derail the thread, but last night my wife and I were ascending a local dirt fire road that rises about 2000' in 8 miles on our MTB's, so average 5%, I guess. Along came a guy on an electric skateboard and passed us (believe me we were creeping on this part of the ascent, but still?).
#33
Not to derail the thread, but last night my wife and I were ascending a local dirt fire road that rises about 2000' in 8 miles on our MTB's, so average 5%, I guess. Along came a guy on an electric skateboard and passed us (believe me we were creeping on this part of the ascent, but still?).
#34
Thread Starter
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Joined: Jul 2014
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From: socal
Bikes: DIY
My first foray into e-bikes six years ago was a Dillinger 36V, 350w front hub system. The battery was toast after a year, but they replaced it. My daughter wanted an e-cruiser to tool around Las Vegas (when the Strip closed down she rode it there), so repurposed the kit from an errand/MTB to a cruiser for her.
#35
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Joined: Jun 2020
Posts: 1,380
Likes: 537
From: Maryland
Bikes: 1982 Bianchi Sport SX, Rayleigh Tamland 1, Rans V-Rex recumbent, Fuji MTB, 80's Cannondale MTB with BBSHD ebike motor
#36
Senior Member

Joined: Jun 2014
Posts: 3,540
Likes: 454
From: SF Bay Area
Bikes: Now: HPV Gecko FX 20 w/ assist.. Old: Trident Spike 2 recumbent trike w/ e-assist
Motorscooter/cycle riders don't lean to put a foot down, they sit lower, so that makes it fairly easy to identify. But cyclists of both varieties, electric and non, do lean to put a foot down. Not a distinguishing factor. I'd be good with some kind of unique mandatory light on the front of e-bikes. I think the most dangerous part is folks turning left in front of you when on an e-bike as you get there much faster - I've learned to accelerate more slowly if cars appear to want to turn left.
#37
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Joined: Aug 2019
Posts: 70
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(although in other ways i prefer looking like a bike. )
and, as linberl mentioned, theres the expected speed difference.
#38
Maybe its just me, but I'm glad I don't live in Europe with all the ebike regulations.
Having a non licensed ebike that is speed limited to 15mph (powered) on the road kinda defeats the purpose. My first build was kinda like that, and I found that it had almost infinite range because I never went slow enough to use the motor.
Having a non licensed ebike that is speed limited to 15mph (powered) on the road kinda defeats the purpose. My first build was kinda like that, and I found that it had almost infinite range because I never went slow enough to use the motor.
#39
Senior Member
Joined: Jun 2020
Posts: 1,380
Likes: 537
From: Maryland
Bikes: 1982 Bianchi Sport SX, Rayleigh Tamland 1, Rans V-Rex recumbent, Fuji MTB, 80's Cannondale MTB with BBSHD ebike motor
It's not a matter of knowing what type of vehicle it is, it is a matter of properly being able to estimate the speed and distance. Cars can travel all sorts of speeds and still be a "car". Miss judge the actual speed or distance when you pull out and a problem exists.
I bring up motorcycles because they get pulled out on all the time. Like you said I think most drivers don't want to hit anyone, I know I don't, but I can tell you first hand there have been times where I've been surprised how quickly bikes have closed on me. I'm not sure if that is because I misjudged the speed or the distance, just know it seems different with bikes, my guess because they are smaller.
I bring up motorcycles because they get pulled out on all the time. Like you said I think most drivers don't want to hit anyone, I know I don't, but I can tell you first hand there have been times where I've been surprised how quickly bikes have closed on me. I'm not sure if that is because I misjudged the speed or the distance, just know it seems different with bikes, my guess because they are smaller.
#40
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Joined: Jan 2020
Posts: 128
Likes: 99
For my DIY, I wanted a light, practical, city bike, that was a stealth hidden electric. I also like old stuff so I wanted an actual old bike, not an old "style" bike.
I used a 1978 Raleigh steel frame, paired with a rear hub motor, and modern 700c deep alloy wheels, with 28mm tires. The battery and electrics are in a 1970s pannier bag with the original 6v lights run via voltage converter.
The electric hub came off a wrecked ebike and was originally made to run on 36v @7 amps, so made around 250w. I've smashed that up to 48v @13 amps, so it's now around 620w. This is good for 40kph, which is as fast as I can pedal anyways as its a single speed sprocket.
Originally when I did the conversion I ran a 36v 10ah (360wh) battery which gave me 50km range @22kph. My new battery is 48v 13ah (624wh) so now have a range of almost 90km. Original weight of the bike was 20kg, now its 27kg.




I used a 1978 Raleigh steel frame, paired with a rear hub motor, and modern 700c deep alloy wheels, with 28mm tires. The battery and electrics are in a 1970s pannier bag with the original 6v lights run via voltage converter.
The electric hub came off a wrecked ebike and was originally made to run on 36v @7 amps, so made around 250w. I've smashed that up to 48v @13 amps, so it's now around 620w. This is good for 40kph, which is as fast as I can pedal anyways as its a single speed sprocket.
Originally when I did the conversion I ran a 36v 10ah (360wh) battery which gave me 50km range @22kph. My new battery is 48v 13ah (624wh) so now have a range of almost 90km. Original weight of the bike was 20kg, now its 27kg.




#42
Senior Member

Joined: Sep 2006
Posts: 2,252
Likes: 70
From: Kansas
Bikes: This list got too long: several ‘bents, an urban utility e-bike, and a dahon D7 that my daughter has absconded with.
#43
Thread Starter
Senior Member

Joined: Jul 2014
Posts: 5,058
Likes: 1,283
From: socal
Bikes: DIY
Revel Propulsion, a small company in OR. Think I started a thread on the system. Not the best example of wire hiding since it was so easy.
Edit: just checked and there is one that was almost universally ignored, which surprised me because it seemed as though BF members were more bicycle-oriented than Endless Sphere, and it had a lot of responses there.It's designed for individuals who like to pedal IMO.
Edit: just checked and there is one that was almost universally ignored, which surprised me because it seemed as though BF members were more bicycle-oriented than Endless Sphere, and it had a lot of responses there.It's designed for individuals who like to pedal IMO.
Last edited by 2old; 08-02-20 at 12:32 PM.
#44
Revel Propulsion, a small company in OR. Think I started a thread on the system. Not the best example of wire hiding since it was so easy.
Edit: just checked and there is one that was almost universally ignored, which surprised me because it seemed as though BF members were more bicycle-oriented than Endless Sphere, and it had a lot of responses there.It's designed for individuals who like to pedal IMO.
Edit: just checked and there is one that was almost universally ignored, which surprised me because it seemed as though BF members were more bicycle-oriented than Endless Sphere, and it had a lot of responses there.It's designed for individuals who like to pedal IMO.
#49
Off grid off road
Joined: Aug 2020
Posts: 198
Likes: 130
From: Spain
Bikes: Corratec Xvert, Peugeot Origin 30, GT Outpost, Kona Cinder Cone ‘93 Specialized StumpJumper, Ritchey mtb
Great thread this one!
I am currently working on a cruiser E-bike based on a 1970 Mobylette moped, with e-parts source from Ali-Express in kit form. This will sport a rear hub motor.
Next in line is a vintage german three speed which I aim to fit a smaller front motor.
Finally, though this will perhaps be built first is a cargo trailer with hub motor for lugging shopping home up our track.
I have big plans, and zero experience of e-bikes, so wish me luck!
—-more to come from this forum noob!
I am currently working on a cruiser E-bike based on a 1970 Mobylette moped, with e-parts source from Ali-Express in kit form. This will sport a rear hub motor.
Next in line is a vintage german three speed which I aim to fit a smaller front motor.
Finally, though this will perhaps be built first is a cargo trailer with hub motor for lugging shopping home up our track.
I have big plans, and zero experience of e-bikes, so wish me luck!
—-more to come from this forum noob!
#50
Off grid off road
Joined: Aug 2020
Posts: 198
Likes: 130
From: Spain
Bikes: Corratec Xvert, Peugeot Origin 30, GT Outpost, Kona Cinder Cone ‘93 Specialized StumpJumper, Ritchey mtb
Maybe its just me, but I'm glad I don't live in Europe with all the ebike regulations.
Having a non licensed ebike that is speed limited to 15mph (powered) on the road kinda defeats the purpose. My first build was kinda like that, and I found that it had almost infinite range because I never went slow enough to use the motor.
Having a non licensed ebike that is speed limited to 15mph (powered) on the road kinda defeats the purpose. My first build was kinda like that, and I found that it had almost infinite range because I never went slow enough to use the motor.
The upside is that we live in a rural, low police area, so using a higher output stealth e-bike usually creates few problems with the law. Just must be careful not to have an accident!
These are also the reasons that I would only consider a custom build. (Possible, beacause I can and like to get my hands dirty!)





