Current Project
#1
Thread Starter
Senior Member


Joined: Feb 2012
Posts: 19,339
Likes: 5,453
From: Rochester, NY
Bikes: Stewart S&S coupled sport tourer, Stewart Sunday light, Stewart Commuting, Stewart Touring, Co Motion Tandem, Stewart 3-Spd, Stewart Track, Fuji Finest, Mongoose Tomac ATB, GT Bravado ATB, JCP Folder, Stewart 650B ATB
Current Project
I haven't offered anything up lately. In the past a lull in the torch projects was typical as the retail shop hours ramped up. This spring is different. I got a lot done last winter while recovering from two foot surgeries and have kept a job or two going since. I hope to have more shots of other completed bikes soon, the wife and I have to dial in out set ups first. Here's an interesting fork build. It's replacing an OEM one which had an odd A-C, being for a 20" tire, and a specific brake reach. If the brake mounting barrel had been further below the crown I would have considered a bridge tube running between the blades. 

This is the first fork with this new to me jig. It is nice to work with. Very solid, repeatable and looks to be spot on straight. Andy


This is the first fork with this new to me jig. It is nice to work with. Very solid, repeatable and looks to be spot on straight. Andy
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AndrewRStewart
AndrewRStewart
#3
Thread Starter
Senior Member


Joined: Feb 2012
Posts: 19,339
Likes: 5,453
From: Rochester, NY
Bikes: Stewart S&S coupled sport tourer, Stewart Sunday light, Stewart Commuting, Stewart Touring, Co Motion Tandem, Stewart 3-Spd, Stewart Track, Fuji Finest, Mongoose Tomac ATB, GT Bravado ATB, JCP Folder, Stewart 650B ATB
Eric- Not sure of the OEM fork's brakes. This is being built to a dimensional spec then being delivered raw. It's someone's experiment for changing their bike handling. Andy
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AndrewRStewart
AndrewRStewart
#5
Really pretty. That's either some great brazing or very fine filing, or both. I with I had that sort of patience, but that self knowledge is why I like to look at your builds (and those of some others here) rather than contemplating picking up the torch myself.
#6
Thread Starter
Senior Member


Joined: Feb 2012
Posts: 19,339
Likes: 5,453
From: Rochester, NY
Bikes: Stewart S&S coupled sport tourer, Stewart Sunday light, Stewart Commuting, Stewart Touring, Co Motion Tandem, Stewart 3-Spd, Stewart Track, Fuji Finest, Mongoose Tomac ATB, GT Bravado ATB, JCP Folder, Stewart 650B ATB
William- Yes the "skirt" is the steerer extending below the crown.
himespau- Thanks. A single shot doesn't show the planning. I did a couple of practice brazings emulating this joint before this one. Of course there's some filing (after brazing, a lot before...) but mostly of the brass flash that coats the outsides of the crown. I've been doing this part time hobby building thing for a long time and sometimes you get that groove going. Currently my torch work is better then usual. Soon this will pass. Andy
himespau- Thanks. A single shot doesn't show the planning. I did a couple of practice brazings emulating this joint before this one. Of course there's some filing (after brazing, a lot before...) but mostly of the brass flash that coats the outsides of the crown. I've been doing this part time hobby building thing for a long time and sometimes you get that groove going. Currently my torch work is better then usual. Soon this will pass. Andy
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AndrewRStewart
AndrewRStewart
#7
Randomhead
Joined: Aug 2008
Posts: 25,930
Likes: 4,825
From: Happy Valley, Pennsylvania
My brazing has been better than it is right now because I really need to get my cataracts removed. It's hard to do if you can barely see what's going on. Oh, well, getting old stinks, especially if you don't wear sunglasses.
I have found that an abrasive buff on a dremel works well for removing flash. Better than expected, really. I just buy the cheap ones from Amazon and don't stress about how fast I go through them. I also like how it highlights areas that I need to file, sometimes things blend in a little too much (see aforementioned cataracts)
I have found that an abrasive buff on a dremel works well for removing flash. Better than expected, really. I just buy the cheap ones from Amazon and don't stress about how fast I go through them. I also like how it highlights areas that I need to file, sometimes things blend in a little too much (see aforementioned cataracts)
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