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Just a thought: A PVC Frameset

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Just a thought: A PVC Frameset

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Old 09-18-07, 08:52 AM
  #26  
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Originally Posted by Bike Lover
Well, according to the stiffness discussions, this is a benefit. All the energy being used to flex the frame will get put back into forward motion or some such thing...
First, the claim is not that flex is good, but that a certain amount of flex is not bad.

PVC is not an efficient spring like AL, Ti, or steel. Much of the energy from flex will turn to heat.

Think about making wind chimes. If the material would make a good wind chime, then the it will return your energy. Note that carbon fiber wind chimes would not work... so you kind of need it to be stiff for efficiency's sake (this is because of the properties of the epoxy).

Hmm. Can you imagine making a nice set of Reynolds 953 wind chimes? Maybe a 39t chainring to hold the strings at the top and a cog for the knocker.
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Old 09-18-07, 09:10 AM
  #27  
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Originally Posted by asmallsol
Now there is epoxy. It is not really stiff, nor light. However, pre set, it flows alright at normal temperatures (I work with it a lot with the only protection being rubber gloves because the stuff is kinda messy) so it can impregnate the carbon weave relatively easily by using vacuums. Once set, it holds the carbon weave in place. In reality, this is the major role the matrix plays. Using more only decrease the specific strength of the carbon fiber composite (makes heavier without increasing the strength) Lately companies (easton is a big leader in this) have been using carbon nano tubes in the matrix to displace some of the epoxy (use less epoxy) because the CNT's are less dense then the matrix they displace.
or is it just a big marketing thing. i had a discussion w/ a post-doc yesterday as to why CNT's will die out as a research field unless there are some serious applications -- didn't realize anyone was tossing them in bike parts. i'm really curious now if they'd be just as well of using fullerines which are easier to make for the displacement.
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Old 09-18-07, 09:37 AM
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Originally Posted by asmallsol
Thats not to say carbon fiber and thermoplastics do not meet.
In the MTB world, I think thermoplastics have been used a few times... I think the Cannondale Super Raven had a carbon frame with a thermoplastic matrix, and I think GT and K2/Proflex had thermoplastic bikes too. I believe my old Proflex 857 had a thermoplastic matrix in its carbon fiber swingarm, but I'm not sure.
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Old 09-18-07, 09:46 AM
  #29  
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I think everyone missed my point.



NO.


That is all.
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Old 09-18-07, 10:03 AM
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I had a dream last night where a Specialized Ruby was made out of a mylar balloon. I tore up the rear end, but the rest held it's shape pretty well. Anyone else thinking what I'm thinking?
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Old 09-18-07, 10:08 AM
  #31  
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Originally Posted by asmallsol
I'm a materials enginEEring student (senior so I have a little credibility). Carbon fiber parts are a fiber reinforced plastic. ........
Incorrect.

Originally Posted by asmallsol
......
.....
The science behind them is pretty interesting...
Need I say it again?
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Old 09-18-07, 10:11 AM
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Originally Posted by waterrockets
First, the claim is not that flex is good, but that a certain amount of flex is not bad.

PVC is not an efficient spring like AL, Ti, or steel. Much of the energy from flex will turn to heat.

Think about making wind chimes. If the material would make a good wind chime, then the it will return your energy. Note that carbon fiber wind chimes would not work... so you kind of need it to be stiff for efficiency's sake (this is because of the properties of the epoxy).

Hmm. Can you imagine making a nice set of Reynolds 953 wind chimes? Maybe a 39t chainring to hold the strings at the top and a cog for the knocker.
Huh-huh, huh-huh-huh...you said "knocker"....
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Old 09-18-07, 10:19 AM
  #33  
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Originally Posted by permanentjaun
Anyone else thinking what I'm thinking?
I think so, but where are we going to find a duck and hose at this hour?
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Old 09-18-07, 10:20 AM
  #34  
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Originally Posted by iab
I give you the Itera, cheap Swedish plastic.

that looks like a paper doll bike...
 
Old 09-18-07, 12:09 PM
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Originally Posted by iab
I give you the Itera, cheap Swedish plastic.

When will these be available in wally mart's garden dept.?
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Old 09-18-07, 12:17 PM
  #36  
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Originally Posted by kudude
or is it just a big marketing thing. i had a discussion w/ a post-doc yesterday as to why CNT's will die out as a research field unless there are some serious applications -- didn't realize anyone was tossing them in bike parts. i'm really curious now if they'd be just as well of using fullerines which are easier to make for the displacement.
Fullerenes won't give any strength. While Eastons says they use CNTs, the lengths they use are so small it won't make a real difference to strength. buzzword hype.
 
Old 09-18-07, 12:18 PM
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Originally Posted by waterrockets
I think so, but where are we going to find a duck and hose at this hour?
I was thinking oven mitts, hip waders and a llama.
 
Old 09-18-07, 12:38 PM
  #38  
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Originally Posted by DocRay
Fullerenes won't give any strength. While Eastons says they use CNTs, the lengths they use are so small it won't make a real difference to strength. buzzword hype.
the reference didn't indicate that the cnt's made it stronger by themselves, but lighter by displacing epoxy. i still think it's buzzword hype, though
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Old 09-18-07, 12:46 PM
  #39  
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Originally Posted by kudude
the reference didn't indicate that the cnt's made it stronger by themselves, but lighter by displacing epoxy. i still think it's buzzword hype, though
Nanotubes need to get 1000x longer before they can be really usefull.
 
Old 09-18-07, 02:45 PM
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Originally Posted by blackjack51
Hmmmm..... Where abouts are you studying?

Just reminding you that all structural steels have a modulus of elasticity of 205GPa regardless of whether it's normalised steel, annealed steel, quenched steel, Mild Steel, Carbon Steel, CrMo, Reynolds 531, Columbus Spirit etc etc
Michigan Tech, and you?

Wrong, when you can the processing of steel, the MoE is going to change depending on the micro structure. Please, go to Matweb.com and see for yourself.

MoE for different alloys

SS alloy 304 193GPa
1020: 207 GPa
17-7PH 204Gpa
440A 200GPa

Now take a carbon steel. The mechanical properties will be much different if you quench the steel instead of allowing time for diffusion of carbon to create micro structures such as pearlite, bainite ect. Take a piece of piano wire, As is, its one of the strongest steels out there. Typically it is a form of tempered martensite. It is flexible, yet EXTREMELY strong. Now heat that wire up to the point were its glowing. This will be the austenite region. Quench the steel, and the material will turn to meta-stable Martensite. It is an extremely stiff material (however, I can't find any numbers online because its a useless material, so no one tests it) but the downside is, it's so brittle, you can snap it in your hand like dry spaghetti. Now heat that up again to just below the austentic region, and hold it there, allowing time for diffusion. Now when you quench, the material will be slightly less stiff as a result of larger grains (lower MoE) but much less brittle.

Last edited by asmallsol; 09-18-07 at 03:02 PM.
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Old 09-18-07, 02:57 PM
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asmallsol-
Good info, and interesting read. thanks!
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Old 09-18-07, 02:59 PM
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Originally Posted by DocRay
Nanotubes need to get 1000x longer before they can be really usefull.
Actually they are starting to use them in flat panel displays to replace the current electron field emitters which resemble icebergs, and go with the CNT so they can fit more of electron field emitters/area and result in a clearer picture. More of an application of EE then ME.
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Old 09-18-07, 03:13 PM
  #43  
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Originally Posted by mista_chewey
could've just said pvc is brittle by itself dude
You just did. It was comparatively uninformative.
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Old 09-18-07, 04:25 PM
  #44  
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Originally Posted by maddyfish
I'll bet per foot, of the thickness required for the needed strength, that it is heavier than aluminum.
without a doubt
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Old 09-18-07, 04:31 PM
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Originally Posted by asmallsol
MoE for different alloys

SS alloy 304 193GPa
1020: 207 GPa
17-7PH 204Gpa
440A 200GPa
Is a 1% difference in modulus really significant in most applications?
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Old 09-18-07, 05:21 PM
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Originally Posted by DocRay
I was thinking oven mitts, hip waders and a llama.
I kinda want to know where waterrockets was going with the hose and duck. Oven mitts sounds like things would be too impersonal with the llama.
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Old 09-18-07, 05:24 PM
  #47  
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As usual, you've all managed to miss the point. If a PVC frame needs repair, all you need is duct tape.



I'd say that makes it the ideal frame material.
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Old 09-18-07, 05:35 PM
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Originally Posted by kudude
or is it just a big marketing thing. i had a discussion w/ a post-doc yesterday as to why CNT's will die out as a research field unless there are some serious applications -- didn't realize anyone was tossing them in bike parts. i'm really curious now if they'd be just as well of using fullerines which are easier to make for the displacement.
Nano tubes are being used in racing sailboat masts and other applications for the superior strength of the matrix, and reduced weight aloft.

That being said... that sheeit is expensive, and I can only dream about such toys...
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Old 09-18-07, 07:48 PM
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Originally Posted by Phantoj
Is a 1% difference in modulus really significant in most applications?
no, not really but its closer to 4% for some of those grades listed. It could make a difference for building a spring or something like that. The only reason why I mentioned the original detail was because from the source I got the spec from had that in the details, so I mentioned it. I like info to be more through rather then less.
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Old 09-18-07, 08:18 PM
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Originally Posted by maddyfish
I'll bet per foot, of the thickness required for the needed strength, that it is heavier than aluminum.
Specific Strength is what your looking for, the UTS/density...

Copied from wikipedia

Specific tensile strength of various materials
Material Strength Density Specific Strength
Unit MPa g/cm³ kN·m/kg
Concrete 10 2.30 4.34
Rubber 15 0.92 16.3
Brass 580 8.55 67.8
Oak 60 0.69 86.95
Polypropylene 80 0.90 88.88
Nylon 75 1.15 97.3
Magnesium 275 1.74 158
PVC 59 1.16 50.8
Aluminium 600 2.70 222
Steel 2000 7.86 254

Titanium 1300 4.51 288
Silicon carbide 3440 3.16 1088
Glass fiber 3400 2.60 1307
Vectran 2900 1.40 2071
Graphite 4300 1.75 2457
Kevlar 3620 1.44 2514

Spectra fibers 3510 0.97 3619
CNT 62000 1.34 46268

So yea, you'd need as is, 4 times the weight. However, one thing to note with this steel has a higher specific strength (very similar) even though the density is about 3 time heavier and a little less then twice Titanium. With similar figures, all three metals should end up weighing about the same. Equal stengths would mean that the Ti bike would be the lightest, then steel, then aluminum.
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