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Need a felt helmet pad - any DIY fixes?

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Old 01-04-11, 06:18 PM
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Need a felt helmet pad - any DIY fixes?

My trusty 3 year old bike helmet is doing well, but on a ride today, I managed to lose one of the felt pads that lines the top/forehead area. (GIRO helmet.)

Unfortunately, now I've got 3 sharp velcro-lined regions scraping my forehead where the felt used to cover.

I lost the accessory felt pads quite awhile back during multiple moves.

Any solutions / DIY ideas to replace the felt?
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Old 01-04-11, 06:19 PM
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Call Giro and they'll send you some replacement pads for free.

You're welcome.
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Old 01-04-11, 07:08 PM
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your LBS may have some kicking around.
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Old 01-04-11, 08:33 PM
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Originally Posted by sbxx1985
Call Giro and they'll send you some replacement pads for free.

You're welcome.
What he said, they have sent me a free set of pads.

You're welcome again.
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Old 01-04-11, 08:34 PM
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Last edited by dprayvd; 03-17-17 at 06:57 AM.
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Old 01-04-11, 10:19 PM
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Originally Posted by sbxx1985
Call Giro and they'll send you some replacement pads for free.

You're welcome.
Put a felt chair leg protector on it while you wait for the new ones.
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Old 01-04-11, 11:08 PM
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I might be overcautious, but since it is a safety item, I wouldn't accept anything but what the manufacturer designed for it. As mentioned above, enjoy the free replacements. I have to pay for mine (Specialized) and my acidic sweat makes me buy a new one every 12-15 months!
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Old 01-04-11, 11:21 PM
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Originally Posted by urbanknight
I might be overcautious, but since it is a safety item, I wouldn't accept anything but what the manufacturer designed for it. As mentioned above, enjoy the free replacements. I have to pay for mine (Specialized) and my acidic sweat makes me buy a new one every 12-15 months!
You probably are a a little overcautious. The foam pads on your helmet are only there for fit and comfort. As long as your helmet fits you well, it will do its job. Upon impact, the dense styrofoam in your helmet will be doing all of the work in protecting your head. Since your helmet very hard, it will absorb all of the impact and the little foam pads inside your helmet will virtually do nothing. If you can squish them with your fingers, they're not going to do anything even in a low speed crash.

In short, you'll be fine using a makeshift foam pad.
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Old 05-31-13, 10:02 PM
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I just bought some "headliner" fabric down at Joanne's fabric. Same stuff. It doesn't have the fancy mesh that usually falls off anyway. It sticks fine to the velcro. Got enough for the rest of my life. $7 for 1/2 a yard.
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Old 05-31-13, 10:45 PM
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LBS will have something.
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Old 05-31-13, 11:34 PM
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Already checked that. The LBS has nothing! They will just sell you a new helmet.
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Old 06-01-13, 09:29 AM
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Do you only have the one? We have about 6 and I know for sure 2 of them keep left over pads when they sell/fit helmets. I go in and get some every time I need new ones.
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Old 06-01-13, 03:55 PM
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Do a google search. Giro sells replacement pad sets. Check eBay as well.
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Old 06-01-13, 09:34 PM
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Picture of my $7 foam.
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helmet padding.JPG (42.6 KB, 71 views)
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Old 06-02-13, 12:15 AM
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Sham-wow. Srsly.
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Old 09-01-13, 04:50 PM
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Update: My foam is working just fine!
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Old 09-01-13, 06:03 PM
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Originally Posted by R578645
I just bought some "headliner" fabric down at Joanne's fabric. Same stuff. It doesn't have the fancy mesh that usually falls off anyway. It sticks fine to the velcro. Got enough for the rest of my life. $7 for 1/2 a yard.
I like this. We can rebuild it, make it better, faster, stronger. This response fulfils the requirements of a DIY request.
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Old 09-01-13, 06:33 PM
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i got Giro replacement pads on ebay. Better than the originals. They were around $10.
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Old 11-12-13, 05:53 PM
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Originally Posted by R578645
Picture of my $7 foam.
Hey R578645, I'm in that boat at the moment and would love to track some down. If you wouldn't mind, what is the name of that foam and where did you find it?
Thanks.
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Old 11-12-13, 09:18 PM
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Its just called headliner at Joannes fabric store:
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Photo0203 (Small).jpg (38.9 KB, 46 views)
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Old 11-12-13, 09:27 PM
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Fantastic, thank you!

Originally Posted by R578645
Its just called headliner at Joannes fabric store:
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Old 11-13-13, 12:08 AM
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I had to order my pair for a LBS.
Mine were for a Giro Prolight, the pads had some sort of silver X static stuff in it that prevent order, & less bacteria. (So they say)
Cost me $10 & I had to 6-8 weeks, cause some idiot messed up the order.
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Old 11-13-13, 12:54 AM
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I remove/wash out the pad after most rides if its sweaty. Stick it back on again. All pads will stink after awhile.
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Old 11-13-13, 12:59 AM
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Originally Posted by R578645
I remove/wash out the pad after most rides if its sweaty. Stick it back on again. All pads will stink after awhile.

I toss mine in the bag when I wash my bibs, & jerseys after everyride too.
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Old 11-13-13, 11:05 AM
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I cut some old jeans up into strips and glued them in. Looks like a hippy helmet inside.
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