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Are carbon bars dangerous?

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Old 01-08-13, 02:36 PM
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Originally Posted by Brian Ratliff
1+ to all the above

Think of it this way: how in the world does the stem manufacturer (the torque spec numbers are written on the stem) know what handlebar it's attached (or what steerer tube, for that matter)? The torque specs relate to a steel or Ti bolt threading into an aluminum stem and the fact that if the threads are stripped in the stem, there is no way to fix it other than replacement. Unless the handlebar comes with a torque specification, the torque spec is related to the stem only.

I don't own a torque wrench but I do own a couple carbon bikes, including one with a carbon steerer tube. Never needed anything other than an attention to using carbon assembly paste and tightening only as much as necessary.
The only thing about all this is that if you want a warranty claim on a broken item, then among the first questions that may be asked will be who fitted it, and as a torque wrench used.

It might not be quite so prevalent here, but new people to cycling mechanics have this notion that tighter is better, and that's where the trouble starts with stripped threads and crushed handlebars (both CF and aluminium, steel not so much).

Just think about all those issues people have removing their pedals because a gorilla wrench has been used rather than some deft manipulation of an open-ended wrench or a hex key.

If anything, a torque wrench is useful for "calibrating" a person' estimate of the amount of torque they are applying. They then can relate "red" or "white" or "deep depression" on the skin when using an ordinary wrench or hex key.

I know that until I got a torque wrench, I was under-tightening the bolts on the head plate of the stem when fitting handlebars... but as pointed out earlier, that is not a bad thing, either.
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Old 01-08-13, 03:52 PM
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Originally Posted by Rowan
The only thing about all this is that if you want a warranty claim on a broken item, then among the first questions that may be asked will be who fitted it, and as a torque wrench used.

It might not be quite so prevalent here, but new people to cycling mechanics have this notion that tighter is better, and that's where the trouble starts with stripped threads and crushed handlebars (both CF and aluminium, steel not so much).

Just think about all those issues people have removing their pedals because a gorilla wrench has been used rather than some deft manipulation of an open-ended wrench or a hex key.

If anything, a torque wrench is useful for "calibrating" a person' estimate of the amount of torque they are applying. They then can relate "red" or "white" or "deep depression" on the skin when using an ordinary wrench or hex key.

I know that until I got a torque wrench, I was under-tightening the bolts on the head plate of the stem when fitting handlebars... but as pointed out earlier, that is not a bad thing, either.
So, what's the torque spec for a carbon bar? Surely it can't be the number written on the stem, right? Unless the stem and the bar are a matched set, there is no way the stem manufacturer knows what bar you are mating it to. I've never seen a torque spec matched to a handlebar.

Also, the torque specs written next to bolts are MAX specifications, not minimums or "numbers to shoot for". Basically, if you go over the specified torque, you might damage the screw threads and no-this-is-not-a-valid-warranty-claim.
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Old 01-08-13, 04:00 PM
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I should point out that it makes no sense for the bar manufacturer to assign a "torque spec" to the bars. Torque is something you put onto bolts to produce tension, and of course, the bar manufacturer doesn't know what stem or even what kind of clamping system you are using (2 bolt, 4 bolt, etc.). What the bar manufacturers do instead, most probably, is attempt to design the bar to withstand clamping forces in excess of what stem clamping systems can provide; perhaps even by using published stem max torque specifications as a guide.

This is not to say you use max torque specs for stem bolts as a guide for installing handlebars; after all, what if you are using a Nitto steel stem and the max torque spec is, like 15Nm? Instead, you do what others have mentioned and use carbon assembly paste and tighten minimally until the bars don't rotate when you jump on them.
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Old 01-08-13, 04:56 PM
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Torque specs are for the hardware and not the bar. It prevents you from snapping the bolts. Chances are that you'll snap the bolt way before you come close to crushing the bar.

If you've been working on bikes for a while you'll get a feel for how tight a bolt should be. If you are just starting out...get a torque wrench..they don't cost that much.
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Old 01-08-13, 07:11 PM
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Originally Posted by Brian Ratliff
So, what's the torque spec for a carbon bar? Surely it can't be the number written on the stem, right? Unless the stem and the bar are a matched set, there is no way the stem manufacturer knows what bar you are mating it to. I've never seen a torque spec matched to a handlebar.

Also, the torque specs written next to bolts are MAX specifications, not minimums or "numbers to shoot for". Basically, if you go over the specified torque, you might damage the screw threads and no-this-is-not-a-valid-warranty-claim.
From what I remember, 6 or 7 Nm. It comes with the bar instruction, in my experience.

The clamp on a stem doesn't close entirely up on itself. There should always be a space between the faceplate and the stem.

To achieve the clamping pressure on the bar requires a certain torque spec on the bolts, and it's not to avoid stripping the thread. If you exceed the torque spec, you are pulling the face plate of the stem into the bar tubing, and hence bringing into play a crush force which then breaks the epoxy resin and either displaces or breaks the carbon threads underneath.

There was a celebrated case on the Road Forum last year when a poster detailed how he heard a crushing sound on the CF bar he was installing, and the torque on the faceplate bolts was much less than the spec. And he was using IIRC, a small hand torque wrench designed for doing this work.

Last edited by Rowan; 01-08-13 at 11:11 PM.
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Old 01-08-13, 11:08 PM
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Originally Posted by coasting
I think that I would be to scared to really tighten the stem fully if I had carbon bars. Maybe slipping bars may be the outcome rather than exploding bars.
Slipping bars on a steep downhill are a terrific thrill! Aluminum for me.
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Old 01-09-13, 05:39 AM
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Originally Posted by Rowan
From what I remember, 6 or 7 Nm. It comes with the bar instruction, in my experience.
That's a good rule of thumb for anything carbon. 7 Nm is about max.

BTW, I've never had carbon bars slip on my road bikes.
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Old 01-09-13, 06:42 AM
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Originally Posted by Dancing Skeleton
Are carbon bars dangerous?
Depends where you insert them.
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Old 01-09-13, 07:16 AM
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My carbon TT bar has a bit of aluminum under the carbon layers in the middle to make it stronger and to allow it to be more tightly clamped.
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Old 01-09-13, 11:26 AM
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Originally Posted by AdelaaR
My carbon TT bar has a bit of aluminum under the carbon layers in the middle to make it stronger and to allow it to be more tightly clamped.
My stem is carbon wrapped alum probably mostly for looks but maybe for clamping strength.
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Old 01-13-13, 05:52 PM
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Originally Posted by RUOkie
No. He's probably right. I think we should all just quit so that we stop killing people. I'll just become a waiter or a lifeguard or something. I'd hate to cause more harm.
You realize I'm pretty sure he was being sarcastic and the two of you were being extremely thin-skinned and arrogant?
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Old 01-13-13, 07:01 PM
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Originally Posted by AdelaaR
I too feel that torque wrenches are fine pieces of kit for specific complicated things like little bolts inside motorcycle engines, but are almost never needed when working on bikes.
The little bolts on stems being the exception. The range between tight enough to prevent slippage and too tight is fairly small. Getting it wrong on either side can cause a crash.

I live in the center of bike heaven, surrounded by hundreds of bike shops ... and I have yet to witness a pro bike mechanic use his torque wrench to do something as basic as tightening a bolt on a handlebar.
Our mechanics are required to use a torque wrench on all stem bolts, and they must sign off that they did it. We keep all the maintenance paperwork in case there is an insurance claim. Maybe Belgium isn't so lawsuit happy as the USA.

Replacing stem and seatpost binder bolts every couple of years is not a bad idea, either. They fail.
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Old 01-13-13, 11:30 PM
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Originally Posted by billydonn
Slipping bars on a steep downhill are a terrific thrill! Aluminum for me.
Are there even mountains in Nebraska? Oh wait, you said hill. Meh!
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Old 01-14-13, 12:25 AM
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Originally Posted by Brian Ratliff
1+ to all the above

Think of it this way: how in the world does the stem manufacturer (the torque spec numbers are written on the stem) know what handlebar it's attached (or what steerer tube, for that matter)? The torque specs relate to a steel or Ti bolt threading into an aluminum stem and the fact that if the threads are stripped in the stem, there is no way to fix it other than replacement. Unless the handlebar comes with a torque specification, the torque spec is related to the stem only.

I don't own a torque wrench but I do own a couple carbon bikes, including one with a carbon steerer tube. Never needed anything other than an attention to using carbon assembly paste and tightening only as much as necessary.
To add to this, how many home mechanics actually get their torque wrenches calibrated regularly and know how to store them correctly? Torque wrenches are way oversold for bicycle applications and can cause as much harm as good.
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Old 01-14-13, 01:08 AM
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I'd be interested to know how many of you that say you don't trust carbon bars have carbon fork on your bike without giving it a second thought...

Sudden failure of carbon forks or steerer is generally going to be much more likely to injure you than a carbon bar failing.

Me, I happily use carbon bars (and forks).

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Old 01-14-13, 01:28 AM
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Hundreds of miles and thousands of feet climbing/descending with carbon everything on two bikes. Knock on wood perhaps. No issues here. Pretty confident using them. Pro-cycling is too, no?
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Old 01-14-13, 02:45 AM
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Originally Posted by terrymorse
Our mechanics are required to use a torque wrench on all stem bolts, and they must sign off that they did it. We keep all the maintenance paperwork in case there is an insurance claim. Maybe Belgium isn't so lawsuit happy as the USA.
That last bit is indeed very true.
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