Carbon Fiber fragility
#1
Carbon Fiber fragility
It's amazing to me some of the advice on the care of carbon fiber parts.
Don't use any solvents...don't expose to direct sunlight (ride only at night?)...be careful not to overtighten fasteners on...don't exceed a certain weight limit...pack in cosmoline between rides...don't even look at it funny...etc...
BTW, I'm getting ready to sandblast my L'UNA frame tomorrow in preparation for a fresh camo paint job.
Don't use any solvents...don't expose to direct sunlight (ride only at night?)...be careful not to overtighten fasteners on...don't exceed a certain weight limit...pack in cosmoline between rides...don't even look at it funny...etc...
BTW, I'm getting ready to sandblast my L'UNA frame tomorrow in preparation for a fresh camo paint job.
#3
Carbons a very good material if its used for its intent. WHenever i deal with it i always use a torque wrench though, just to be sure. It is costly though. If you get cheapo carbon stuff it wont serve you well but from a reputable company like easton or trek, it will perform well. As for exposure to sunlight, i think normal riding is fine.
__________________
C://dos
C://dos.run
run.dos.run
C://dos
C://dos.run
run.dos.run
#4
cab horn

Joined: Jun 2004
Posts: 28,353
Likes: 30
From: Toronto
Bikes: 1987 Bianchi Campione
Originally Posted by phantomcow2
It is costly though. If you get cheapo carbon stuff it wont serve you well but from a reputable company like easton or trek, it will perform well.
#5
Banned.
Joined: Feb 2003
Posts: 4,761
Likes: 3
From: Fort Wayne, Indiana
Bikes: 84 Trek 660 Suntour Superbe; 87 Giant Rincon Shimano XT; 07 Mercian Vincitore Campy Veloce
There has been issues with exposure to sunlight with CF materials...but those problems were mostly with larger flat panels of CF, bicycle tubing is round thus only has a small portion of the frame is ever exposed to direct sunlight...but (another but), most (if not all) CF bicycle frame companies today either paint or use a clear coat with UV protection; so sunlight should not be any more of a problem then rust is to steel-virtually nil.
However, CF does have a problem if somebody over torques a fastner can damage the frame or handlebar the fastner was to be attached to. There are handlebar on the market made of CF that forbid the use of aerobars, there has been many cases of someone over tightening brake levers and damaging bars, there has been many instances where some one over tightened the water bottle bolts and damaged the frame. This has been and still is a real problem with CF.
Your lighter weight CF frames do have a rider weight limit of usually 165 pounds...but so do your lightest AL and steel frames!
Another problem with CF is if you (actually the bike) suck a chain between the last gear and the chainstay the chain can put a nice hole in that stay where steel and TI would just lose some paint...however ultralight AL frames have done the same thing. BUT the better companies are reinforcing that part of the stay to limit the damage.
So the two biggest problems with CF is over tightening fastners and chainsuck, with fastners use a torque wrench as PhantomCow mentioned (but you need to know the amount of torque to use), and use a Lizard Skin wrap that covers the chain stay for added protection.
However, CF does have a problem if somebody over torques a fastner can damage the frame or handlebar the fastner was to be attached to. There are handlebar on the market made of CF that forbid the use of aerobars, there has been many cases of someone over tightening brake levers and damaging bars, there has been many instances where some one over tightened the water bottle bolts and damaged the frame. This has been and still is a real problem with CF.
Your lighter weight CF frames do have a rider weight limit of usually 165 pounds...but so do your lightest AL and steel frames!
Another problem with CF is if you (actually the bike) suck a chain between the last gear and the chainstay the chain can put a nice hole in that stay where steel and TI would just lose some paint...however ultralight AL frames have done the same thing. BUT the better companies are reinforcing that part of the stay to limit the damage.
So the two biggest problems with CF is over tightening fastners and chainsuck, with fastners use a torque wrench as PhantomCow mentioned (but you need to know the amount of torque to use), and use a Lizard Skin wrap that covers the chain stay for added protection.
#6
Senior Member
Joined: Nov 2004
Posts: 16,681
Likes: 3
From: Between the mountains and the lake.
Bikes: 8 bikes - one for each day of the week!
Post this question over in The Aussie Thread. One of the guys had his Look frame spontaneously combust (actually, it just broke) for no apparent reason. Personally, I see no advantage to CF, as it has the shortest life of the 4 major bicycle materials.
#7
Originally Posted by operator
You want to back this up with some empirical evidence?
And i dont think Trek would sell their 7000 dollar machines made from carbon if they were that fragile
__________________
C://dos
C://dos.run
run.dos.run
C://dos
C://dos.run
run.dos.run
#9
Originally Posted by phantomcow2
Certainly, i ran EC70's for several months and if it was not for the bar end thing i would still hvae them. I did 2 feet drops, sometimes slightly over 3', and they still looked great. They had scratches, but nothing which penetrated past the cosmetic layer. This was made by Easton...
And i dont think Trek would sell their 7000 dollar machines made from carbon if they were that fragile
And i dont think Trek would sell their 7000 dollar machines made from carbon if they were that fragile
#10
Originally Posted by sydney
That's evidence of nothing.
__________________
C://dos
C://dos.run
run.dos.run
C://dos
C://dos.run
run.dos.run
#11
Senior Member
Joined: Nov 2004
Posts: 16,681
Likes: 3
From: Between the mountains and the lake.
Bikes: 8 bikes - one for each day of the week!
Originally Posted by sydney
Want to back that nonsense up with some empirical evidence.
#12
DEADBEEF

Joined: Aug 2002
Posts: 12,234
Likes: 10
From: Catching his breath alongside a road near Seattle, WA USA
Bikes: 1999 K2 OzM, 2001 Aegis Aro Svelte
Originally Posted by Expatriate
Want to not be a total jerk, just once? When subjected to repeated stress cycles that cause fatigue, which material has the shortest life span? Enlighten us, bicycle Jedi master.
__________________
1999 K2 OzM
2001 Aegis Aro Svelte
"Be liberal in what you accept, and conservative in what you send." -- Jon Postel, RFC1122
1999 K2 OzM
2001 Aegis Aro Svelte"Be liberal in what you accept, and conservative in what you send." -- Jon Postel, RFC1122
#13
Senior Member
Joined: Nov 2004
Posts: 16,681
Likes: 3
From: Between the mountains and the lake.
Bikes: 8 bikes - one for each day of the week!
Bento box boy! Thanks for that info. What happens when we use those materials for bikes? I know you're a fan of plastic, but help me out here. I know they can use it for F1 cars and aerospace applications, but why does it seem to be the material most likely to fail suddenly? In road bikes, no less. Surely there's a reason we don't see too much on the MTB side.
[disclosure] titanium rules!
[disclosure] titanium rules!
#14
DEADBEEF

Joined: Aug 2002
Posts: 12,234
Likes: 10
From: Catching his breath alongside a road near Seattle, WA USA
Bikes: 1999 K2 OzM, 2001 Aegis Aro Svelte
Originally Posted by Expatriate
Bento box boy! Thanks for that info. What happens when we use those materials for bikes? I know you're a fan of plastic, but help me out here. I know they can use it for F1 cars and aerospace applications, but why does it seem to be the material most likely to fail suddenly? In road bikes, no less. Surely there's a reason we don't see too much on the MTB side.
[disclosure] titanium rules!
[disclosure] titanium rules!
Another thing to keep in mind: not all CF are created equal. CF is a generic description for a vary large family of materials.
__________________
1999 K2 OzM
2001 Aegis Aro Svelte
"Be liberal in what you accept, and conservative in what you send." -- Jon Postel, RFC1122
1999 K2 OzM
2001 Aegis Aro Svelte"Be liberal in what you accept, and conservative in what you send." -- Jon Postel, RFC1122
#15
Senior Member
Joined: Nov 2004
Posts: 16,681
Likes: 3
From: Between the mountains and the lake.
Bikes: 8 bikes - one for each day of the week!
I know that the early CF frames came "Unglued". I understand that quality in manufacture has a lot to do with it as well. But I disagree with your statement that a CF frame can be made to last as long as any other material. Even as long as that environmental nightmare, titanium?
#16
Originally Posted by Expatriate
But I disagree with your statement that a CF frame can be made to last as long as any other material. Even as long as that environmental nightmare, titanium?
#17
Senior Member
Joined: Nov 2004
Posts: 16,681
Likes: 3
From: Between the mountains and the lake.
Bikes: 8 bikes - one for each day of the week!
Cool. Just hang it in the garage forever. In the real world where bikes may get a small scratch once in a while, that's a huge issue. By the way, I think our wobbly egg friend is a pilot, if I recall, and not an engineer. Someone please tell me again why CF isn't used for MTB frames. I missed that explanation.
#20
Originally Posted by Expatriate
Ok, we have one company making plastic MTBs. Would you ride one?
#21
I drink your MILKSHAKE

Joined: Jul 2002
Posts: 15,061
Likes: 3
From: St. Petersburg, FL
Bikes: 2003 Specialized Rockhopper FSR Comp, 1999 Specialized Hardrock Comp FS, 1971 Schwinn Varsity
#22
Videre non videri
Joined: Sep 2004
Posts: 3,208
Likes: 4
From: Gothenburg, Sweden
Bikes: 1 road bike (simple, light), 1 TT bike (could be more aero, could be lighter), 1 all-weather commuter and winter bike, 1 Monark 828E ergometer indoor bike
The great thing about FRP is that the material is directional.
That means you can align the fibres along the expected stresses in the frame, and use less material than would be required with a material that's equally strong in all directions, but weaker than the maximum strength of the composite material.
As long as you get it stiff enough, that is.
Aircraft have been built using composites for more than half a century (longer if you count wood), and they typically stay in the sky. Rarely does an aircraft crash due to an FRP material failure.
But I wonder if we can assume ultra-light-weight bikes to be built to have a long frame life. It would seem to me that, in the quest for ever lighter bikes, they would turn to FRP, not to match the product life of the lightest metal frames, but to be able to cut down even further on product life, while still being able to build a bike that's rideable and doesn't break right away.
People who buy CFRP bikes for many thousands of dollars probably have enough money to be expected to buy a new frame every few years, and throw away the old one. That makes sense to me, at least, since ridiculously low weight seems to be the goal for some, no matter what the cost.
But this reasoning is only regarding the really extreme bikes, not the ones "normal" people buy.
That means you can align the fibres along the expected stresses in the frame, and use less material than would be required with a material that's equally strong in all directions, but weaker than the maximum strength of the composite material.
As long as you get it stiff enough, that is.
Aircraft have been built using composites for more than half a century (longer if you count wood), and they typically stay in the sky. Rarely does an aircraft crash due to an FRP material failure.
But I wonder if we can assume ultra-light-weight bikes to be built to have a long frame life. It would seem to me that, in the quest for ever lighter bikes, they would turn to FRP, not to match the product life of the lightest metal frames, but to be able to cut down even further on product life, while still being able to build a bike that's rideable and doesn't break right away.
People who buy CFRP bikes for many thousands of dollars probably have enough money to be expected to buy a new frame every few years, and throw away the old one. That makes sense to me, at least, since ridiculously low weight seems to be the goal for some, no matter what the cost.
But this reasoning is only regarding the really extreme bikes, not the ones "normal" people buy.
Last edited by CdCf; 05-22-05 at 05:19 PM.
#23
Originally Posted by Expatriate
Want to not be a total jerk, just once? When subjected to repeated stress cycles that cause fatigue, which material has the shortest life span? Enlighten us, bicycle Jedi master.
Carbon fiber is a very strong material, excellent for cycling. But like anything, it has its limitations and the strength comes from design.
__________________
C://dos
C://dos.run
run.dos.run
C://dos
C://dos.run
run.dos.run
#24
Originally Posted by Expatriate
Ok, we have one company making plastic MTBs. Would you ride one?
https://www.bcdracing.com/
Scott
cannondale and yeti have used it as a pivot.
Pace make mtb sus forks with carbon fiber lowers.
Felt have some frames with carbon fiber seat stays.
Plus all the carbon fiber mtb components.
#25
Senior Member

Joined: Sep 2001
Posts: 6,521
Likes: 3
From: Montreal
Bikes: Peugeot Hybrid, Minelli Hybrid
The problem with FRPs in sunlight, is that the plastic loses a lot of its strength over 150F. For this reason load bearing FRP aircraft parts like wings are always painted white. Most FRP aircraft parts are non load bearing, like fairings.






