new forks for old bikes?
#1
Thread Starter
Senior Member
Joined: Dec 2008
Posts: 128
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new forks for old bikes?
anybody got the time to explain this to me?
The issue is lateral deflection. I have a 1970s panasonic. At the bottom the fork has the inner race pressed onto it and the frame is the outer race. At the top the setup is similar, dig it?
what kind and how could I replace it? Considering geometry, strength, etc.
The issue is lateral deflection. I have a 1970s panasonic. At the bottom the fork has the inner race pressed onto it and the frame is the outer race. At the top the setup is similar, dig it?
what kind and how could I replace it? Considering geometry, strength, etc.
#3
Thread Starter
Senior Member
Joined: Dec 2008
Posts: 128
Likes: 0
maybe 80s
yeah, I dunno anything about this so that's why I am asking. Sry I have no photos. I am assuming not every fork fits every bike. I am wanting to know what these fork types are called. The frame steering tube has outer races at the top and bottom where ball bearing sit between them and the pressed on fork inner race and the headset hardware's inner race.
sry there is no pics, myb I should move this to the mechanic forum?
yeah, I dunno anything about this so that's why I am asking. Sry I have no photos. I am assuming not every fork fits every bike. I am wanting to know what these fork types are called. The frame steering tube has outer races at the top and bottom where ball bearing sit between them and the pressed on fork inner race and the headset hardware's inner race.
sry there is no pics, myb I should move this to the mechanic forum?
#5
that picture does not have an integrated headset, and i don't believe that's what you are talking about. those races on the frame can be removed. your fork sounds like it's called a "1 inch threaded fork" the same fork used on bikes for deeeeeeeeeeeecades
if you can't accurately describe it because you don't know the terminology and you can't take pictures, it is going to be much more worth your time to take it to a local bike shop and ask them, instead of face the wrath of the SSFG forum.
if you can't accurately describe it because you don't know the terminology and you can't take pictures, it is going to be much more worth your time to take it to a local bike shop and ask them, instead of face the wrath of the SSFG forum.
#6
Those headset cups are not part of the frame, they are pressed into it.
Read this: https://www.parktool.com/repair/readhowto.asp?id=127
As far as new forks fitting, you will need a 1 inch fork (the other option is 1 1/8). You may or may not need to replace the whole headset depending on its condition and the kind of replacement fork you get.
Why do you need a new one?
Read this: https://www.parktool.com/repair/readhowto.asp?id=127
As far as new forks fitting, you will need a 1 inch fork (the other option is 1 1/8). You may or may not need to replace the whole headset depending on its condition and the kind of replacement fork you get.
Why do you need a new one?
#7
Thread Starter
Senior Member
Joined: Dec 2008
Posts: 128
Likes: 0
Those headset cups are not part of the frame, they are pressed into it.
Read this: https://www.parktool.com/repair/readhowto.asp?id=127
As far as new forks fitting, you will need a 1 inch fork (the other option is 1 1/8). You may or may not need to replace the whole headset depending on its condition and the kind of replacement fork you get.
Why do you need a new one?
Read this: https://www.parktool.com/repair/readhowto.asp?id=127
As far as new forks fitting, you will need a 1 inch fork (the other option is 1 1/8). You may or may not need to replace the whole headset depending on its condition and the kind of replacement fork you get.
Why do you need a new one?
I would not want to have to pull those cups.
My thinking was that a carbon or round fork might be more laterally stable than the one I have if the process was as simple as unscrewing the old and putting the new in it's place.
Should I just leave well enough alone?
#11
.


Joined: Aug 2005
Posts: 12,769
Likes: 38
From: Rocket City, No'ala
Bikes: 2014 Trek Domane 5.2, 1985 Pinarello Treviso, 1990 Gardin Shred, 2006 Bianchi San Jose
You need one of these:

To get the headset cups out of the headtube. You will have to hit it with a hammer:

You need one of these:


To set the cups in place. You can carefully bang them in place with a piece of wood in between them and the hammer but the press is way better.
When you take them off, clean them in kerosene or mineral spirits and a brush to get any gunk out. You can polish the outsides with wax after you put them back on. Throw away the old bearings and get new ones. Loose balls are best. Apply a bunch of waterproof grease like Phil Woods or automotive bearing grease into the cups then add the bearings. Completely fill the cup then remove one ball bearing. Complete reassembly.
By the way, that bike is one of mine. The headset was the only original part I reused on the bike.

To get the headset cups out of the headtube. You will have to hit it with a hammer:

You need one of these:


To set the cups in place. You can carefully bang them in place with a piece of wood in between them and the hammer but the press is way better.
When you take them off, clean them in kerosene or mineral spirits and a brush to get any gunk out. You can polish the outsides with wax after you put them back on. Throw away the old bearings and get new ones. Loose balls are best. Apply a bunch of waterproof grease like Phil Woods or automotive bearing grease into the cups then add the bearings. Completely fill the cup then remove one ball bearing. Complete reassembly.
By the way, that bike is one of mine. The headset was the only original part I reused on the bike.
#13
Thread Starter
Senior Member
Joined: Dec 2008
Posts: 128
Likes: 0
Why should the cups need to be removed? I am over the whole plan now due to the tools and effort. But, why couldn't I just pull the original fork out and jammer in a steel round tube of the same size?
here are some
https://cgi.ebay.com/Schwinn-1-1-8-St...3A1|240%3A1318
https://cgi.ebay.com/700c-Cyclocross-...3A1|240%3A1318
here are some
https://cgi.ebay.com/Schwinn-1-1-8-St...3A1|240%3A1318
https://cgi.ebay.com/700c-Cyclocross-...3A1|240%3A1318
#14
Why should the cups need to be removed? I am over the whole plan now due to the tools and effort. But, why couldn't I just pull the original fork out and jammer in a steel round tube of the same size?
here are some
https://cgi.ebay.com/Schwinn-1-1-8-St...3A1|240%3A1318
https://cgi.ebay.com/700c-Cyclocross-...3A1|240%3A1318
here are some
https://cgi.ebay.com/Schwinn-1-1-8-St...3A1|240%3A1318
https://cgi.ebay.com/700c-Cyclocross-...3A1|240%3A1318
#15
Senior Member
Joined: Mar 2007
Posts: 1,248
Likes: 0
From: Rohnert Park, CA
Bikes: Pake track, Soma DoubleCross, LeMond Etape, Maruishi RoadAce 303
You need a 1" threaded fork if you want to minimize the work needed.
You should have a bike shop remove the crown race from your old fork and put it on the new one. The hiccup that can occur at this point is if your fork takes a different sized crown race. There are two sizes that are less than a millimeter different in diameter. I believe the different sized came about as a result of different material being used.
Then install the new fork...and do it right.
You should have a bike shop remove the crown race from your old fork and put it on the new one. The hiccup that can occur at this point is if your fork takes a different sized crown race. There are two sizes that are less than a millimeter different in diameter. I believe the different sized came about as a result of different material being used.
Then install the new fork...and do it right.
#16
anybody got the time to explain this to me?
The issue is lateral deflection. I have a 1970s panasonic. At the bottom the fork has the inner race pressed onto it and the frame is the outer race. At the top the setup is similar, dig it?
what kind and how could I replace it? Considering geometry, strength, etc.
The issue is lateral deflection. I have a 1970s panasonic. At the bottom the fork has the inner race pressed onto it and the frame is the outer race. At the top the setup is similar, dig it?
what kind and how could I replace it? Considering geometry, strength, etc.
#17
.


Joined: Aug 2005
Posts: 12,769
Likes: 38
From: Rocket City, No'ala
Bikes: 2014 Trek Domane 5.2, 1985 Pinarello Treviso, 1990 Gardin Shred, 2006 Bianchi San Jose
Sheldon will set you straight: https://www.sheldonbrown.com/headsets.html
#19
Harbinger
Joined: Sep 2007
Posts: 564
Likes: 0
From: Milwaukee
Bikes: IRO Jamie Roy, Old Araya fixed conversion.
there was a guy on the local CL here asking for a 1" carbon threadless fork to replace the fork on his bike, when i sent him an email offering to sell him mine he responded by saying
"no thanks, thats a bit out of my price range, I am hoping to find something off a throw-away bike from the 70's or 80's"
... i just shook my head.
"no thanks, thats a bit out of my price range, I am hoping to find something off a throw-away bike from the 70's or 80's"
... i just shook my head.
#20
:)
Joined: Nov 2006
Posts: 3,391
Likes: 1
From: duluth
Bikes: '07 Pista, '09 Fantom Cross Uno, '8? Miyata, '67 Stingray, '0? Zoo mod trials, Tallbike, Chopper, '73 Schwinn Collegiate, '67 Triumph Chopper, '69 CB350, '58 BSA Spitfire, '73 CB450










