Track Drop Out Conversion Completed
#1
Thread Starter
Making Records
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From: San Francisco
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Track Drop Out Conversion Completed
I haven't posted here on ages as I've been riding road bikes now for the past five years or so, but my brother has taken over my fixed gear interest in my absence. For years we've been slowly converting his 1970's Mercier. Years ago, I shaved off most everything but he wanted to go further.
I cut the dropouts off, added a little metal on the seat stays and then just flipped the old dropouts (after re-shaping them a touch) and welded (not braised) it all together. It is stronger than it was before the conversion and looks great. The geometry is almost identical to the original (which was accomplished by lengthening the seat stays). I added a new brace across the seat stays as his was badly crushed from an over-tightened rear brake and fabbed up a third little "devil tail" to match the other two already on the frame.
I sanded an polished his cut aluminum drop bars (cut up to bull horns), the old left over SR stem and his cranks to a mirror finish.
I then soda blasted the frame and etch primed, colored, then cleared it. We kept the original fork as the likes the way it rides.
Photos below. I just wanted to show that the conversion CAN be done properly, but it requires a fair bit of skill and many hours of labor.
This bike is made entirely from left over parts and was put together for well under $300 I believe. Its just lots of time and labor.




I cut the dropouts off, added a little metal on the seat stays and then just flipped the old dropouts (after re-shaping them a touch) and welded (not braised) it all together. It is stronger than it was before the conversion and looks great. The geometry is almost identical to the original (which was accomplished by lengthening the seat stays). I added a new brace across the seat stays as his was badly crushed from an over-tightened rear brake and fabbed up a third little "devil tail" to match the other two already on the frame.
I sanded an polished his cut aluminum drop bars (cut up to bull horns), the old left over SR stem and his cranks to a mirror finish.
I then soda blasted the frame and etch primed, colored, then cleared it. We kept the original fork as the likes the way it rides.
Photos below. I just wanted to show that the conversion CAN be done properly, but it requires a fair bit of skill and many hours of labor.
This bike is made entirely from left over parts and was put together for well under $300 I believe. Its just lots of time and labor.
Last edited by dokushoka; 08-28-11 at 05:09 PM.
#5
Just smang it.
Joined: Feb 2011
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From: Bellingham
Bikes: Felt F1X, Kilo WT, Dawes Deadeye
That's sick! How did you go about lengthening the seat stays? Just cut, bend, and fill the gap with tube from a donor bike's seat stays? What kind of welder are you using? I'm pretty good at welding and this looks like a fun project!
#9
Just smang it.
Joined: Feb 2011
Posts: 2,295
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From: Bellingham
Bikes: Felt F1X, Kilo WT, Dawes Deadeye
#10
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Making Records
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From: San Francisco
Bikes: Tarmac
For this project I just used a regular MIG setup. The hardest thing to weld was the brace and the tail as my welder does not have a "pulse" mode so I had to keep making tiny, very precise tacks.
#11
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#12
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#13
#14
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Making Records
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And following the same logic, horizontal drop outs certainly are a superior design for a fixed hub which is why they appear on all track bikes. I don't see what you're getting at.
Last edited by dokushoka; 08-28-11 at 09:35 PM.
#16
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From: brooklyn
Bikes: raleigh gran prix converted to fixed
yes horizontal, but the forward facing horizontal drops are actually more versatile, especially if you use fenders
#17
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Making Records
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From: San Francisco
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Please don't take offense or think anyone is try to negate the validity of the various styles of drop outs. As I've said, I ride a road bike now and am not all interested in arguing about the merits of the different frame designs. I posted this merely to share something fun that my brother and I did together and to show that indeed, it CAN be done. No one is saying that anyone SHOULD do it.
#19
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It seems pretty apparent that rear dropouts are more effective for chain tension purposes, but to reiterate what my brother was saying: it was not some kind of superiority statement. The new dropouts have helped substantially with my chain, and it looks like a true track frame which in and of itself is cool considering it was a $100 toss-away road frame when I bought it years ago.
#20
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Making Records
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From: San Francisco
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#21
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From: San Francisco
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Bike has been ridden daily now for about a month and is holding up great. I know I have read that doing this type of work would render the frame dangerously weak but that is not the case.
#24
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